Experimental Investigation of Heat Partition Ratio for the Cutting Tool at a Cutting Speed Ranging from 38 to 6500 m/min

Abstract:

This paper investigated the variation in a heat partition ratio of the cutting tool with the cutting speed ranging from 38 m/min to 6500 m/min. The orthogonal high-speed cutting experiment was performed utilizing an impact cutting tester developed. The cutting length in this study was 60 mm. The temperatures at the tool-chip interface were measured directly with three pairs of Cu/Ni micro thermocouples fabricated on the rake face. The temperature rises rapidly from the beginning of cutting, and then levels off when a cutting distance exceeds about 10 to 20 times the depth of cut. The distance depends on the cutting speed. Using the temperatures measured, a variation in the heat partition ratio with cutting time was estimated with the aid of a FEA. The heat partition ratio at the end of cutting estimated decreases approximately from 7 % to 1 % as the cutting speed increases from 38 m/min to 6500 m/min. The heat partition ratio estimated is quite higher than that calculated by employing an analysis assuming the steady state, particularly under the high speed cutting conditions.

• Periodical: Materials Science Forum (Volume 874)
• Pages: 450-456
• DOI: https://doi.org/10.4028/www.scientific.net/MSF.874.450
• Online since: October 2016
• Authors: Jun Shinozuka*, Daiki Kidoura
• Keywords: Cutting Tool, FEA, Heat Partition, High Speed Cutting, Micro Thermocouple, Temperature

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