Effect of Electromagnetic Field on the Macrosegregation Behaviour of Al-Cu Alloy Ingot Prepared with Direct-Chill Casting Process

Article Preview

Abstract:

A low frequency electromagnetic field was introduced into the direct chill (DC) casting process and the ingots of Al-Cu alloy were prepared to study the macrosegregation behaviour of the ingots under the influence of the electromagnetic field. The experimental results showed that there is an obvious positive segregation near to the surface and a negative segregation in the centre area of the ingot. Cu shows the highest segregation tendency among the main elements of Cu, Mg and Mn. Grain refiner element Ti shows a segregation trend opposite to that of Cu. With the application of electromagnetic field, the negative centreline segregation in the centre area of the ingot was evidently reduced although it didn’t show significant effect on the segregation near to the ingot surface. A significant grain refinement was also achieved with the application of electromagnetic field. The mechanism of the reduction of macrosegregation with electromagnetic field was also analyzed in the present work.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

84-89

Citation:

Online since:

November 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] D Samanta, N Zabaras, Control of macrosegregation during the solidification of alloys using magnetic fields. Int. J. Heat Mass Transfer. 49(25–26)(2006)4850-4866.

DOI: 10.1016/j.ijheatmasstransfer.2006.05.045

Google Scholar

[2] Vista Metals Adds to Hard Alloy Super Slab and Homogenizing Capacity Record. LIGHT METAL AGE, 2005(6): 33-34.

Google Scholar

[3] M O El-Bealy, Modeling of Heat Transfer and Interdendritic Strain for Exuded Surface Segregation Layer in the Direct Chill Casting of Aluminum Alloys. Metall. Mater. Trans. B. 47(1) (2016), 630-648.

DOI: 10.1007/s11663-015-0513-9

Google Scholar

[4] A Noeppel, A Ciobanas, X D Wang, K Zaidat, N Mangelinck, O Budenkova, A Weiss, G Zimmermann, Y Fautrelle, Influence of Forced/Natural Convection on Segregation During the Directional Solidification of Al-Based Binary Alloys. Metall. Mater. Trans. B. 41(1) (2010).

DOI: 10.1007/s11663-009-9311-6

Google Scholar

[5] D G Eskin, L Katgerman, Macrosegregation mechanisms in direct-chill casting of aluminium alloys. Mater. Sci. Forum. 630 (2010) 193-199.

DOI: 10.4028/www.scientific.net/msf.630.193

Google Scholar

[6] M O El-Bealy, On the formation of extruded surface segregation layer in aluminum direct chill casting process. Canadian Metall. Quarterly, 49(1) (2010) 47-62.

DOI: 10.1179/cmq.2010.49.1.47

Google Scholar

[7] R Nadella, D G Eskin, Q Du, L Katgerman, Macrosegregation in direct-chill casting of aluminium alloys. Prog. Mater. Sci., 53(3) (2008) 421-480.

DOI: 10.1016/j.pmatsci.2007.10.001

Google Scholar

[8] M Ahmadein, M Wu, A Ludwig, Analysis of macrosegregation formation and columnar-to-equiaxed transition during solidification of Al-4wt. % Cu ingot using a 5-phase model. J. Cryst. Gr. 417 (2015) 65-74.

DOI: 10.1016/j.jcrysgro.2014.07.039

Google Scholar

[9] B Zhang, J Cui, G Lu, Effects of low-frequency electromagnetic field on microstructures and macrosegregation of continuous casting 7075 aluminum alloy. Mater. Sci. Eng. A. 355(1-2) (2003) 325-330.

DOI: 10.1016/s0921-5093(03)00105-9

Google Scholar

[10] J Dong, J Cui, X Zeng, W Ding, Effect of low-frequency electromagnetic field on microstructures and macrosegregation of Φ270 mm DC ingots of an Al-Zn-Mg-Cu-Zr alloy. Mater. Lett. 59(12) (2005) 1502-1506.

DOI: 10.1016/j.matlet.2005.01.009

Google Scholar

[11] Z N Getselev, Casting in an electromagnetic mold. J. Met. 10(1971) 38-43.

Google Scholar

[12] C Vives, Electromagnetic refining of aluminum alloys by the CREM process: Part I. Working principle and metallurgical results. Metall. Mater. Trans. B. 20(5) (1989) 623-629.

DOI: 10.1007/bf02655919

Google Scholar

[13] J Dong, Z Zhao, J Cui, F Yu, C Ban, Effect of low-frequency electromagnetic casting on the castability, microstructure, and tensile properties of direct-chill cast Al-Zn-Mg-Cu alloy. Metall. Mater. Trans. A. 35(8) (2004) 2487-2494.

DOI: 10.1007/s11661-006-0228-2

Google Scholar

[14] Y Zuo, J Cui, J Dong, F Yu, Effects of low frequency electromagnetic field on the as-cast microstructures and mechanical properties of superhigh strength aluminum alloy. Mater. Sci. Eng. A, 408 (2005) 176-181.

DOI: 10.1016/j.msea.2005.07.030

Google Scholar

[15] Y B Zuo, H Nagaumi, J Z Cui, Study on the sump and temperature field during low frequency electromagnetic casting a superhigh strength Al-Zn-Mg-Cu alloy. J. Mater. Process. Technol. 197(1-3) (2008) 109-115.

DOI: 10.1016/j.jmatprotec.2007.06.020

Google Scholar

[16] Y Zuo, J Cui, D Mou, Q Zhu, X Wang, L Li, Effect of electromagnetic field on microstructure and macrosegregation of flat ingot of 2524 aluminium alloy. T. Nonferr. Met. Soc. China. 24(7) (2014) 2408-2413.

DOI: 10.1016/s1003-6326(14)63364-1

Google Scholar

[17] C J Vreeman, F P Incropera, The effect of free-floating dendrites and convection on macrosegregation in direct chill cast aluminum alloys: Part II: predictions for Al-Cu and Al-Mg alloys. Int. J. Heat Mass Transfer. 43(5) (2000) 687-704.

DOI: 10.1016/s0017-9310(99)00175-1

Google Scholar