Improvement of Arc Properties in GTAW of Aluminium Alloys

Article Preview

Abstract:

Gas tungsten arc welding (GTAW) is a widely used method of joining aluminium and its alloys. Despite the fact that a lot of research has been done in this area for several decades, there are many unresolved issues on the welding process control. Optimization of square wave alternating current profiles is one of them. This paper presents the results of studies on control of spatial position of an arc by an improved heat input algorithm taking into account the necessary relationship between direct current of straight and reverse polarity. It is shown that an increase in direct current reverse polarity to over 10 A contributes to expansion of a cathode spots space and, consequently, a greater deviation of the arc from the axis of a tungsten electrode. The spatial position of the arc is almost coaxial to the tungsten electrode when direct current reverse polarity is short-term reduced to 5 A at the final stage. These results are correct for a wide range of the square wave alternating current profiles.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

115-122

Citation:

Online since:

September 2019

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2019 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] G. Mathers, The welding of aluminium and its alloys, Woodhead Publishing Ltd and CRC Press LLC, Boca Raton and Padstow, (2002).

Google Scholar

[2] T. Kobayashi, K. Wake, On the argon arc welding of aluminium alloys, Journal of Japan Institute of Light Metals 7 (1953) 76-82.

DOI: 10.2464/jilm.1953.7_76

Google Scholar

[3] J.H. Ouyang, H. Wang, R. Kovacevic, Rapid prototyping of 5356-aluminium alloy based on variable polarity gas tungsten arc welding: Process control and microstructure, Materials and Manufacturing Processes 17(1) (2002) 103-124.

DOI: 10.1081/AMP-120002801

Google Scholar

[4] Y. Hirata, Pulsed arc welding, Welding International 17(2) (2003) 98-115.

DOI: 10.1533/wint.2003.3075

Google Scholar

[5] R.-H. Ding, W.-X. Li, R.-C. Wang, Y.-D. Xiao, Argon tungsten arc welding of rapid-solidified heat-resistant aluminium alloy AA8009, Hanjie Xuebao/Transactions of the China Welding Institution 27(4) (2006) 108-112.

Google Scholar

[6] S. Babu, T.S. Kumar, V. Balasubramanian, Optimizing pulsed current gas tungsten arc welding parameters of AA6061 aluminium alloy using Hooke and Jeeves algorithm, Transactions of Nonferrous Metals Society of China (English Edition) 18(5) (2008) 1028-1036.

DOI: 10.1016/S1003-6326(08)60176-4

Google Scholar

[7] R. Sarrafi, D. Lin, R. Kovacevic, Real-time observation of cathodic cleaning during variable-polarity gas tungsten arc welding of aluminium alloy, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 223(9) (2009) 1143-1157.

DOI: 10.1243/09544054JEM1355

Google Scholar

[8] P. Peasura, A. Watanapa, Influence of shielding gas on aluminium alloy 5083 in gas Tungsten arc welding, Procedia Engineering 29 (2012) 2465-2469.

DOI: 10.1016/j.proeng.2012.01.333

Google Scholar

[9] P. Peasura, Experiment design with full factorial in gas tungsten arc welding parameters on aluminium alloy 5083, Advanced Materials Research 711 (2013) 183-187.

DOI: 10.4028/www.scientific.net/AMR.711.183

Google Scholar

[10] Y. Han, S. Zhang, S. Pang, H. Hong, Arc behavior during variable polarity TIG welding of aluminium alloy, Hanjie Xuebao/Transactions of the China Welding Institution 36(9): (2015) 51-54, 59.

Google Scholar

[11] M. Liang, K. Zhou, J. Ni, H. Ma, S. Chen, H. Chen, Development of a variable polarity gas tungsten arc welding fuzzy control system for 2219 aluminium alloy, Shanghai Jiaotong Daxue Xuebao/Journal of Shanghai Jiaotong University 50(10) (2016) 1583-1587.

Google Scholar

[12] Q. Zhang, Z. Li, C. Yang, C. Fan, Welding defects and its control in TIG arc welding of aluminium alloys in horizontal position, Hanjie Xuebao/Transactions of the China Welding Institution 38(2) (2017) 28-32.

Google Scholar

[13] Y. Wang, B. Qi, B. Cong, M. Zhu, S. Lin, Keyhole welding of AA2219 aluminium alloy with double-pulsed variable polarity gas tungsten arc welding, Journal of Manufacturing Processes 34 (2018) 179-186.

DOI: 10.1016/j.jmapro.2018.06.006

Google Scholar

[14] I. Choquet, Gas tungsten arc models including the physics of the cathode layer: remaining issues, Welding in the World 62(1) (2018) 177-196.

DOI: 10.1007/s40194-017-0513-2

Google Scholar

[15] S.J. Wu, H.M. Gao, W. Zhang, Y.M. Zhang, Measurement of calibrated recursive analytic in the gas tungsten arc weld pool model, Welding Journal 97(4) (2018) 108-119.

DOI: 10.29391/2018.97.010

Google Scholar

[16] M.B. Schwedersky, R.H. Gonçalves e Silva, J.C. Dutra, U. Reisgen, K. Willms, Two-dimensional arc stagnation pressure measurements for the double-electrode GTAW process, Science and Technology of Welding and Joining 21(4) (2016) 275-280.

DOI: 10.1080/13621718.2015.1104095

Google Scholar

[17] J. Wang, Q. Sun, J. Liu, B. Wang, J. Feng, Effect of pulsed ultrasonic on arc acoustic binding in pulsed ultrasonic wave-assisted pulsed gas tungsten arc welding, Science and Technology of Welding and Joining, 22(6) (2017) 465-471.

DOI: 10.1080/13621718.2016.1258812

Google Scholar

[18] S. Egerland, P. Colegrove, S. Williams, Investigation of low current gas tungsten arc welding using split anode calorimetry, Science and Technology of Welding and Joining 22(1) (2017) 71-78.

DOI: 10.1080/13621718.2016.1189214

Google Scholar

[19] E.B.F. Dos Santos, L.H. Kuroiwa, A.F.C. Ferreira, R. Pistor, A.P. Gerlich, On the visualization of gas metal arc welding plasma and the relationship between arc length and voltage, Applied Sciences (Switzerland) 7(5) (2017) 503.

DOI: 10.3390/app7050503

Google Scholar

[20] S. Chen, R. Zhang, F. Jiang, S.-F. Goecke, A novel method for testing the electrical property of arc column in plasma arc welding, Welding in the World 62 (2018) 637-645. https://doi.org/10.1007/s40194-018-0561-2.

DOI: 10.1007/s40194-018-0561-2

Google Scholar

[21] B.E. Paton (Ed.), Technology of fusion electric arc welding of metals and alloys, Machinebuilding, Moscow, 1974. (in Russian).

Google Scholar

[22] I.M. Kovalev, A.I. Akulov, L.K. Martinson, On some regularities in flows of arc plasma flows, Physics and Chemistry of Materials Processing 2 (1972) 9-14.

Google Scholar

[23] J.F. Lancaster (Ed.), The physics of welding, Pergamon Press, Oxford, (1984).

Google Scholar

[24] A.S. Kiselev, Investigation of spatial stability of square wave AC arc, in: Proceedings of the First Conference of Welders of Central Asia and Kazakhstan, Karaganda, 1991, pp.12-13. (in Russian).

Google Scholar

[25] G.M. Korotkova, G.A. Slavin, M.A. Filippov, Study of square wave AC welding process, Welding Production (English translation of Svarochnoe Proizvodstvo) 10 (1971) 4-6.

Google Scholar

[26] H. Maruo, Y. Hirata, H. Makino, Study on rectangular wave AC arc welding. (Rept. 1). Rectangular wave AC TIG arc welding of aluminium alloy, Quarterly Journal of the Japan Welding Society 7(1) (1989) 63-69.

DOI: 10.2207/qjjws.7.63

Google Scholar

[27] I.G. Kesaev, Cathodic processes of electric arc, Science, Moscow, 1968. (in Russian).

Google Scholar

[28] V.S. Gvozdetskiy, I.N. Rublevskiy, L.M. Yarinich, Pre-arc processes on cold cathodes with a weakly ionized discharge gap, Avtomaticheskaya Svarka 10 (1977) 17-22.

Google Scholar

[29] V.I. Stolbov, Study of an arc shape, Avtomaticheskaya Svarka 2 (1979) 15-17, 22.

Google Scholar

[30] G.I. Leskov, Electric welding arc, Mashinebuilding, Moscow, 1970. (in Russian).

Google Scholar

[31] O.Ya. Novikov, Electric arc stability, Energy, Leningrad, 1978. (in Russian).

Google Scholar

[32] G.M. Tikhodeev, Energy properties of electric welding arc, Publishing House of the Academy of Sciences of the USSR, Moscow, 1961. (in Russian).

Google Scholar

[33] I.M. Kovalev, Spatial stability of a moving arc with a non-consumable cathode, Welding Production (English translation of Svarochnoe Proizvodstvo) 8 (1972) 1-3.

Google Scholar