Biological Production of Copper Sulfide Concentrate from Flotation Tailings and Low Grade Ore

Article Preview

Abstract:

Flotation tailings are hazardous due to physical and chemical instability and are currently considered one of the main pollution concerns of mining industry. Most of these tailings are fine-grained residues with low copper content (0.1-0.8%) and include toxic compounds, such as heavy metals, arsenic, and flotation reagents, among others. Another hazard is the generation of acid mine drainage (AMD) due to biological oxidation of tailings. On the other hand, low-grade ore is challenging the mining industry to commercially produce copper.The main objective of this work was to assess the use of flotation tailings and low-grade ore to produce a biologically-produced copper sulfide, as a product for further pyrometallurgical or fine chemistry processing. Low-grade ore and flotation tailings were first agglomerated at different proportions and leaching tests were performed in 1m columns, using either industrial or synthetic raffinate solution. Then, the PLS solution obtained from the column tests was subjected to selective precipitation of copper by using biogenic hydrogen sulfide (H2S) generated by a mixed culture of neutrophilic sulfate reducing bacteria (SRB), enriched from sediments of Caracarani river (located at 4,600 m over sea level in northern Chile).Over 91% of the copper soluble present in the PLS was recovered as copper sulfide in 28 days, while ferrous iron, other metals and arsenic remained in solution. Analysis performed by XRD confirmed the presence of copper in the precipitate (58% as covellite). This work demonstrates the possibility to apply bioleaching and bio-precipitation technologies to treat tailings and low-grade copper ore to produce a high quality copper sulfide.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 262)

Pages:

202-206

Citation:

Online since:

August 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] B. Dold, Sustainability in metal mining: from exploration, over processing to mine waste management, Rev. Environ. Sci. Bio. 7 (2008) 275-285.

DOI: 10.1007/s11157-008-9142-y

Google Scholar

[2] C. Falagán, B.M. Grail, D.B. Johnson, New approaches for extracting and recovering metals from mine tailings, Miner. Eng. 106 (2016) 71-78.

DOI: 10.1016/j.mineng.2016.10.008

Google Scholar

[3] I. Sánchez-Andrea, A.J.M. Stams, J. Weijma, P. Gonzalez Contreras, H. Dijkman, R.A. Rozendal, D.B. Johnson, A case in support of implementing innovative bio-processes in the metal mining industry, FEMS Microbiol. Lett. 363, (2016).

DOI: 10.1093/femsle/fnw106

Google Scholar

[4] C.S. Demergasso, P. A. Galleguillos P, L. V. Escudero, V. J. Zepeda, D. Castillo, E. O. Casamayor, Molecular characterization of microbial populations in a low-grade copper ore bioleaching test heap, Hydrometallurgy. 80 (2005) 241-253.

DOI: 10.1016/j.hydromet.2005.07.013

Google Scholar

[5] H.R. Watling, The bioleaching of sulphide minerals with emphasis on copper sulphides -A review, Hydrometallurgy. 84 (2006) 81-108.

DOI: 10.1016/j.hydromet.2006.05.001

Google Scholar

[6] X. Xie, S. Xiao, Z. He, J. Liu, G. Qiu, Microbial populations in acid mineral bioleaching systems of Tong Shankou Copper Mine, China, J. Appl. Microbiol. 103 (2007)1227-38.

DOI: 10.1111/j.1365-2672.2007.03382.x

Google Scholar

[7] N. Pradhan, K. C. Nathsarma, K. Srinivasa Rao, L. B. Sukla, B. K. Mishra, Heap bioleaching of chalcopyrite: A review, Miner. Eng. 21 (2008) 355-365.

DOI: 10.1016/j.mineng.2007.10.018

Google Scholar

[8] J.C. Gentina, F. Acevedo, Application of bioleaching to copper mining in Chile, Electron. J. Biotechnol. (2013) DOI: 10. 2225/vol16-issue3-fulltext-12.

Google Scholar

[9] A. -K. Halinen, Heap Bioleaching of Low-grade Multimetal Sulphidic Ore in Boreal Conditions, Tampere University of Technology, Publication; Vol. 1347, (2015).

Google Scholar

[10] S. Hedrich, D.B. Johnson, Remediation and selective recovery of metals from acidic mine waters using novel modular bioreactors, Environ. Sci. Technol. 48 (2014) 12206−12212.

DOI: 10.1021/es5030367

Google Scholar

[11] I. Nancucheo, D.B. Johnson, Selective removal of transition metals from acidic mine waters by novel consortia of acidophilic sulfidogenic bacteria, Microb. Biotechnol. 5 (2012) 34-44.

DOI: 10.1111/j.1751-7915.2011.00285.x

Google Scholar

[12] A. Hussain, A. Hasan, A. Javid, J.I. Qazi, Exploited application of sulfate-reducing bacteria for concomitant treatment of metallic and non-metallic wastes: a mini review, 3 Biotech. 6 (2016) 119.

DOI: 10.1007/s13205-016-0437-3

Google Scholar

[13] F. Remonsellez, F. Galleguillos, M. Moreno-Paz, V. Parro, M. Acosta, and C. Demergasso, Dynamic of active microorganisms inhabiting a bioleaching industrial heap of low-grade copper sulfide ore monitored by real-time PCR and oligonucleotide prokaryotic acidophile microarray, Microb. Biotechnol. 2 (2009).

DOI: 10.1111/j.1751-7915.2009.00112.x

Google Scholar

[14] F. Carvalho de Souza, F. J. de Vasconcellos, R. C. Cabral, T. López Fernández, E. D'Elia, Simple enzymatic methods for glycerol analysis in commercial beverages, CyTA J. Food. 3 (2013) 207-276.

DOI: 10.1080/19476337.2012.732613

Google Scholar

[15] V. Zepeda, F. Galleguillos, V. Urtuvia, J. Molina, C. S. Demergasso, Comparison between the Bacterial Populations from Solutions and Minerals in 1 m Test Columns and the Industrial Low Grade Copper Sulphide Bioleaching Process in the Escondida Mine, Chile, Adv. Mat Res. 71-73 (2009).

DOI: 10.4028/www.scientific.net/amr.71-73.63

Google Scholar

[16] D. Fang, R. Zhang, L. Zhou, J. Li, A combination of bioleaching and bioprecipitation for deep removal of contaminating metals from dredged sediment, J. Hazard Mater. 192 (2011) 226-233.

DOI: 10.1016/j.jhazmat.2011.05.008

Google Scholar

[17] U. Shamraiz, R. A. Hussain, A. Badshah, Fabrication and applications of copper sulfide (CuS) nanostructures, J. Solid State Chem. 238 (2016) 25-40.

DOI: 10.1016/j.jssc.2016.02.046

Google Scholar