Machinability Assessment of Soda Lime Glass in Ultrasonic-Assisted Drilling

Article Preview

Abstract:

Ultrasonic-assisted drilling (UAD) is a new process used for producing holes in the hard-to-cut and brittle materials at high accuracy and surface quality. In this paper, statistically designed experiments were conducted to study the machinability of soda glass in UAD. The machinability was measured in terms of the cutting power, surface roughness Ra and Rz and the linear tool wear. Machining conditions include UAD and conventional drilling (CD), abrasive tool concentration, feedrate, and spindle speed. Analysis of variance (ANOVA) defined the significant factors and their interactions, while statistical models were used to predict the process responses used for assessment of machinability indices.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 278)

Pages:

23-27

Citation:

Online since:

July 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] C. Iliescu, J. Jing, F. E. Tay, J. Miao and T. Sun: Characterization of Masking Layers for Deep Wet Etching of Glass in an Improved HF/HCI Solution, Surface & Coatings Technology, Vol. 198, pp.314-318, (2005).

DOI: 10.1016/j.surfcoat.2004.10.094

Google Scholar

[2] W. Cong, Z. Pei, X. Sun and C. Zhang:Rotary Ultrsonic Machining of CFRP: a Mechanistic Predictive Model for Cutting Force," Ultrasonics, vol. 54, no. 2, pp.663-75, (2014).

DOI: 10.1016/j.ultras.2013.09.005

Google Scholar

[3] C. Zhang, W. Cong, P. Feng and Z. Pei, : Rotray Ultrasonic Machining of Optical K9 Glass Using Compressed Air as Coolant: a Feasibility Study," J Engineering Manufacturing, vol. 228, no. 4, pp.504-514, (2014).

DOI: 10.1177/0954405413506195

Google Scholar

[4] K. Ding, F. Yucan, H. Su, Y. Chen, X. Yu and G. Ding: Experimental Studies on Drilling Tool Load and Machining Quality of C/SiC Composites in Rotary Ultrasonic Machining," Journal of Materials Processing Technology , vol. 214, no. 12, pp.2900-2907, (2014).

DOI: 10.1016/j.jmatprotec.2014.06.015

Google Scholar

[5] Y. El-Taybany, M. Hossam and H. El-Hofy: Experimantal Investigation of Ultrasonic-Assisted Milling of Soda Glass Using Factorial Design of Experiments," Procedia CIRP, vol. 58, pp.381-386, (2017).

DOI: 10.1016/j.procir.2017.03.238

Google Scholar

[6] S. Amini, M. Soleimani, H. Paktinat and M. Lotfi: Effect of Logitudinal-Torsional Vibration in Ultrasonic Assisted Drilling," Material and Manuf. Process, vol. 32, no. 6, pp.616-622, (2017).

DOI: 10.1080/10426914.2016.1198027

Google Scholar

[7] Y. Ahmed, W. L. Cong, M. R. Stanco, Z. G. Xu, Z. J. Pei, C. Treadwell, Y. L. Zhu and Z. C. li: Rotary Ultraosnic Machining of Alumina Dental Ceramics: A Preliminary Experimental Study on Surface and Subsurface Damages, Journal of Manufacturing Science and Engineering, vol. 134, pp.064501-5, (2012).

DOI: 10.1115/1.4007711

Google Scholar

[8] B. Azarhoushang and J. Akbari: Ultrasonic-Assisted Arilling of Inconel 738-LC, International Journal of Machine Tools & Manufacturing, vol. 47, pp.1027-1033, (2007).

DOI: 10.1016/j.ijmachtools.2006.10.007

Google Scholar

[9] Y. Jiao, P. Hu and Z. J. Pei: Rotary Ultrasonic Machining of Ceramics: Design of Experiments, International Journal Manufacturing Technology and Management, vol. 7, pp.192-205, (2005).

DOI: 10.1504/ijmtm.2005.006830

Google Scholar

[10] D. Lv, Y. Zhang and Y. Peng: High-Frequancy Vibration Effect on Hole Entrance Chipping in Rotary Ultrasonic Drilling of BK7 glass, Ultrasonics, vol. 72, pp.47-56, (2016).

DOI: 10.1016/j.ultras.2016.07.011

Google Scholar

[11] J. Wang, H. Zha, P. Feng and J. Zhang: On the Mechanism of Edge Chipping Reduction in Rotary Ultrasonic Drilling: A Novel Experimental Method," Precision Eng., vol. 44, pp.231-235, (2015).

DOI: 10.1016/j.precisioneng.2015.12.008

Google Scholar

[12] G. Singh, V. Jain, D. Gupta and A. Ghai: Optimization of Process Parameters for Drilled Jole Quality Characteristics During Cortical Bone Drilling using Taguchi Method," Journal of the mechanical behavior of biomedical materials, vol. 63, pp.355-365, (2016).

DOI: 10.1016/j.jmbbm.2016.05.015

Google Scholar