Effect of Nano-Al2O3 Particles Addition on Thermal Shock Resistance of ZTA/Cordierite Composites

Article Preview

Abstract:

ZTA/cordierite composites were prepared using ZrO2, Micro-Al2O3/Nano-Al2O3 and cordierite as raw materials by pressureless sintering. The influence of Nano-Al2O3 particles content on phase composition, microstructure and thermal shock resistance of ZTA/cordierite were investigated. The results show that m-ZrO2, t-ZrO2 and Al2O3 existed in the matrix and t-ZrO2 content increased with the increase of Nano-Al2O3 powders content. By adding Nano-Al2O3 powders and ultrasonic dispersion, which can refine grain and promote sintering, the grain size is uniform, the porosity is less and some grains were pulled out, the fracture mode changes from intergranular fracture to intergranular fracture and transgranular fracture. The thermal shock test was carried out at 300°C-1000°C, the critical thermal shock temperature of ZTA ceramic without adding cordierite and Nano-Al2O3 particles is 800°C and the residual strength retention rate of the material is only 32.4%. But by adding Nano-Al2O3 powers and ultrasonic dispersion 30 min,the residual strength retention rate, relative density, flexural strength and fracture toughness of ZTA/cordierite sintered at 1550°C for 4 h increased greatly and were up to 73.6%, 97.2%, 436 MPa and 4.6 MPa.m1/2, respectively.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 281)

Pages:

212-216

Citation:

Online since:

August 2018

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] S. Magdalena, B. Marek, Subcritical crack growth in Zirconia-toughened alumina (ZTA) ceramics. J. Mater. Process. Technol. 175(2006)416-420.

DOI: 10.1016/j.jmatprotec.2005.04.030

Google Scholar

[2] S. Pratapa, I.M. Low, Synthesis and properties of functionally-gradient aluminum titanate mullite-ZTA composites, J. Mater. Sci. Lett. 15(1996)800-802.

DOI: 10.1007/bf00274609

Google Scholar

[3] G.H. Wang, H.R. Sun, C.P. Wang, High temperature micro structural evolution of ZrO2 fibers thermal insulation materials, Key Eng. Mater, 602-603(2014)319-322.

DOI: 10.4028/www.scientific.net/kem.602-603.319

Google Scholar

[4] D. Kuscer, I. Bantan, M. Hrovat, B. Malic, The microstructure, coefficient of thermal expansion and flexural strength of cordierite ceramics prepared from alumina with different particle sizes, J. Europ. Ceram. Soc, 37(2017)739-746.

DOI: 10.1016/j.jeurceramsoc.2016.08.032

Google Scholar

[5] A. Ramezani, S.M. Emami, S. Nemat, Reuse of spent FCC catalyst, waste serpentine and kiln rollers waste for synthesis of cordierite and cordierite-mullite ceramics, J. Hazard. Mater, 338 (2017) 177-185.

DOI: 10.1016/j.jhazmat.2017.05.029

Google Scholar

[6] J. Ma, K. Liao, P. Hing, Effect of aluminum nitride on the properties of cordierite, J. Mater. Sci, 35(2000)4137-4141.

Google Scholar

[7] H.M. Jang, Surface precipitation route for the development of cordierite-ZrO2 composites, J. Am. Ceram. Soc, 78(1995)723-727.

Google Scholar

[8] S.T. Oh, M. Sando, K. Niihara, Preparation and properties of alumina/nickel-cobalt alloy nanocomposites, J. Am. Ceram. Soc, 81(1998)3013-3015.

DOI: 10.1111/j.1151-2916.1998.tb02729.x

Google Scholar

[9] D. Hotza, A. Leo, J. Sunarso, J.C.D. da. Costa, Effect of nano-Al2O3 addition on the densifition of YSZ electrolytes, J. Nano Resear, 6(2009)115-122.

DOI: 10.4028/www.scientific.net/jnanor.6.115

Google Scholar

[10] H.M. Irshad, B.A. Ahmed, M.A. Ehsan, Investigation of the structural and mechanical properties of micro/nano-sized Al2O3 and cBN composites prepared by spark plasma sintering, Ceram. Inter, 43 (2017) 10645-10653.

DOI: 10.1016/j.ceramint.2017.05.325

Google Scholar

[11] Y.X. Zhao, M.R. Wang, X.G. Song, et al., Brazing TC4 alloy to Al2O3 ceramics using nano-Al2O3 reinforced AgCu composite filler: interfacial microstructure and joining property, Rare Met. Mater. Eng, 44(2015)922-926.

DOI: 10.1016/j.matdes.2015.03.046

Google Scholar