Polymer-Derived Nano-Sized SiC-Containing ZrB2 Composites: Densification, Microstructure and Flexural Strength

Article Preview

Abstract:

Silicon carbide (SiC)-containing zirconium diboride (ZrB2) composites have become an important class of ultra-high temperature ceramic materials for the thermal protection systems of re-entry hypersonic vehicles with sharp leading edge profiles. Previous studies in ZrB2-SiC composites showed that nano-sized SiC particles-containing ZrB2 composites had a greater strength and a better oxidation resistance compared to ZrB2-beased composites with micron-sized SiC particles. However, it is difficult for obtaining a homogenous microstructural ZrB2-based composite with nano-sized SiC particles because of agglomerates of the SiC particles. In this study, homogenously dispersed nano-sized SiC particles-containing ZrB2 composites were prepared using polymer-derived SiC-dispersed ZrB2 composite powders followed by hot pressing at different temperatures between 1750°C and 1900°C. The microstructure of the resulting composites was characterized by field emission scanning electron microscopy. Four-point flexural strength of the obtained composites was measured at room temperature. The effects of the sintering temperatures and SiC content on the microstructure and the flexural strength of the composites were discussed.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 281)

Pages:

355-360

Citation:

Online since:

August 2018

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2018 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] W.G. Fahrenholtz, G.E. Hilmas, I.G. Talmy, J.A. Zaykoski, Refractory diborides of zirconium and hafnium, J. Am. Ceram. Soc. 90 (2007) 1347-1364.

DOI: 10.1111/j.1551-2916.2007.01583.x

Google Scholar

[2] S.Q. Guo, Densification of ZrB2-based composites and their mechanical and physical properties: A review, J. Euro. Ceram. Soc. 29 (2009) 995-1011.

Google Scholar

[3] W.G. Fahrenholtz, G.E. Hilmas, Oxidation of ultra-high temperature transition metal diboride ceramics, Int. Mater. Rev. 57.

DOI: 10.1179/1743280411y.0000000012

Google Scholar

[4] E. Wuchina, E. Opila, M. Opeka, W. Fahrenholtz, I. Talmy, UHTCs: Ultra-high temperature ceramic materials for extreme environment applications, Interface, 16(2007) 30-36.

DOI: 10.1149/2.f04074if

Google Scholar

[1] (2012) 61-72.

Google Scholar

[6] A. Paul, D.D. Jayaseelan, S. Venugopal, E. Zapata-Solvas, J. Binner, B. Vaidhyanathan, A. Heaton, P. Brown, W.E. Lee, UHTS composites for hypersonic applications, Am. Ceram. Soc. Bull. 91 (2012) 22-29.

Google Scholar

[5] R. Savino, M.D. Fumo, Aerothermodynamic study of ultra-high temperature ceramic winglet for atmospheric reentry test, J. Thermophys, Heat Transf. 22.

DOI: 10.2514/1.33296

Google Scholar

[7] F. Monteverde, A. Bellosi, Development and characterization of metal-diboride-based composites toughened with ultra-fine-SiC particles, Solid State Sci. 7 (2005) 622-630.

DOI: 10.1016/j.solidstatesciences.2005.02.007

Google Scholar

[4] (2008) 669-676.

Google Scholar

[8] F. Monteverde, Beneficial effects of an ultra-fine a-SiC incorporation on the sinterability and mechanical properties of ZrB2, Appl. Phys. A. 82 (2006) 329-337.

DOI: 10.1007/s00339-005-3327-9

Google Scholar

[9] A.L. Chamberlain, W.G. Fahrenholtz, G.E. Hilmas, High-strength zirconium diboride-based ceramics, J. Am. Ceram. Soc. 87 (2004) 1170-1172.

DOI: 10.1111/j.1551-2916.2004.01170.x

Google Scholar

[10] S. Zhu, W.G. Fahrenholtz, G.E. Hilmas, Influence of silicon carbide particle size on the microstructure and mechanical properties of zirconium diboride-silicon carbide ceramics, J. Eur. Ceram. Soc. 27 (2007) 2077-(2083).

DOI: 10.1016/j.jeurceramsoc.2006.07.003

Google Scholar

[11] A. Rezaie, W.G. Fahrenholtz, G.E. Hilmas, Effect of hot pressing time and temperature on the microstructure and mechanical properties of ZrB2-SiC, J. Mater. Sci. 42 (2007) 2735-2744.

DOI: 10.1007/s10853-006-1274-2

Google Scholar

[12] S.S. Hwang, A.L. Vasiliev, N.P. Padture, Improved processing and oxidation-resistance of ZrB2 ultra-high temperature ceramics containing SiC nanodispersoids, Mater. Sci. Eng. A464 (2007) 216-224.

DOI: 10.1016/j.msea.2007.03.002

Google Scholar

[13] S.Q. Guo, J.-M. Yang, H. Tanaka, Y. Kagawa, Effect of thermal exposure on strength of ZrB2-based composites with nano-sized SiC particles, Compos. Sci. Technol.68 (2008) 3033-3040.

DOI: 10.1016/j.compscitech.2008.06.021

Google Scholar