Mitigation of Erosion Wear Produced by Fly-Ash Slurry on 900 Elbow by Changing the Cross-Section Shape and Area Ratio

Article Preview

Abstract:

The predominant method of transporting fly ash involves conveying it in slurry form through pipelines within diverse industrial facilities. The key elements of slurry conveyance encompass bends, pumps, and valves. These components of the pipeline endure significant erosion and wear due to the impact of discrete particles. In this investigation, the study assessed the wear induced by slurry erosion in conventional 900 pipe bend and 900 square section elbows of different area ratios using ANSYS Fluent. The discrete phase model was used to estimate the slurry erosion wear for the fly ash-water suspension. From the investigation, the outcomes from the standard k-turbulence model were discovered to be in agreement with the experimental data. This study also looked at a number of other influencing factors, such as the solid concentration and velocity. The analysis reveals that the average erosion wear is lower in the square cross-section elbow compared to the standard elbow. Furthermore, the erosion wear is observed to decrease further with an increase in the cross-sectional area of the square section elbow.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 357)

Pages:

93-100

Citation:

Online since:

June 2024

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2024 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Kannojiya V, Kumar S, Kanwar M, Mohapatra S K. (2016) Simulation of erosion wear in slurry pipe line using CFD. Applied Mechanics and Materials.852:459-65.

DOI: 10.4028/www.scientific.net/amm.852.459

Google Scholar

[2] Banakermani M R, Naderan H, Saffar-Avval M. (2018) An investigation of erosion prediction for 15 to 90 elbows by numerical simulation of gas-solid flow. Powder Technology. 334:9-26.

DOI: 10.1016/j.powtec.2018.04.033

Google Scholar

[3] Bilal F S, Sedrez T A, Shirazi S A. (2021) Experimental and CFD investigations of 45 and 90 degrees bends and various elbow curvature radii effects on solid particle erosion. Wear. 476:203646.

DOI: 10.1016/j.wear.2021.203646

Google Scholar

[4] Elemuren R, Evitts R, Oguocha I, Kennell G, Gerspacher R, Odeshi A. (2018) Slurry erosion-corrosion of 90 AISI 1018 steel elbow in saturated potash brine containing abrasive silica particles. Wear. 410:149-55.

DOI: 10.1016/j.wear.2018.06.010

Google Scholar

[5] Athulya A S, Cherian R M. (2016) CFD modelling of multiphase flow through T junction. Procedia Technology. 24:325-31.

DOI: 10.1016/j.protcy.2016.05.043

Google Scholar

[6] Chen X, McLaury B S, Shirazi S A. (2004) Application and experimental validation of a computational fluid dynamics (CFD)-based erosion prediction model in elbows and plugged tees. Computers & Fluids. 33(10):1251-72.

DOI: 10.1016/j.compfluid.2004.02.003

Google Scholar

[7] Chen X, McLaury B S, Shirazi S A. (2006) Numerical and experimental investigation of the relative erosion severity between plugged tees and elbows in dilute gas/solid two-phase flow. Wear. 261(7-8):715-29.

DOI: 10.1016/j.wear.2006.01.022

Google Scholar

[8] Wang Q, Huang Q, Wang N, Wen Y, Ba X, Sun X, Zhang J, Karimi S, Shirazi SA. (2021) An experimental and numerical study of slurry erosion behavior in a horizontal elbow and elbows in series. Engineering Failure Analysis. 130:105779.

DOI: 10.1016/j.engfailanal.2021.105779

Google Scholar

[9] Reddy N.V, Pothal J K, Barik R, Senapati P K. (2023) Pipeline Slurry Transportation System: An Overview. Journal of Pipeline Systems Engineering and Practice. 14(3):03123001.

DOI: 10.1061/jpsea2.pseng-1391

Google Scholar

[10] Costa A, Nara R. (2020) Computational Fluid Dynamics Erosion Investigation Using Single Objective Adjoint Shape Optimization. Journal of Pipeline Systems Engineering and Practice. 11(3):06020001.

DOI: 10.1061/(asce)ps.1949-1204.0000468

Google Scholar

[11] Baghel Y K, Patel V K. (2022) Computational investigation of erosion wear in the eco-friendly disposal of the fly ash through 90° horizontal bend of different radius ratios. Chemical Product and Process Modeling.

DOI: 10.1515/cppm-2022-0026

Google Scholar

[12] Ananya L, Baghel Y K, Patel V K. (2023) Computational Analysis of Erosion Wear in Various Angle Bent Pipes. Materials Today: Proceedings. 80:1150-7.

DOI: 10.1016/j.matpr.2022.12.123

Google Scholar

[13] Duarte C A, de Souza F J. (2017) Innovative pipe wall design to mitigate elbow erosion: A CFD analysis. Wear. 380:176-90.

DOI: 10.1016/j.wear.2017.03.015

Google Scholar

[14] Dos Santos V F, de Souza F J, Duarte C A. (2016) Reducing bend erosion with a twisted tape insert. Powder Technology. 301:889-910.

DOI: 10.1016/j.powtec.2016.07.020

Google Scholar

[15] Zhu H, Li S. (2018) Numerical analysis of mitigating elbow erosion with a rib. Powder technology. 330:445-60.

DOI: 10.1016/j.powtec.2018.02.046

Google Scholar

[16] Kumar J, Baghel Y K, Tiwari G, Rawat A, Patel V K. (2020) Effect of swirl vanes angle on erosion behaviour of AISI 316 pipe bend. Materials Today: Proceedings. 26:781-6.

DOI: 10.1016/j.matpr.2020.01.026

Google Scholar

[17] Brown G J. (2002) Erosion prediction in slurry pipeline tee-junctions. Applied mathematical modelling. 26(2):155-70.

DOI: 10.1016/s0307-904x(01)00053-1

Google Scholar

[18] Mishra R, Singh S N, Seshadri V. (1998) Pressure drop across conventional and diverging-converging pipe bends in the flow of multi-sized particulate slurries.

Google Scholar

[19] Edwards J K, McLaury B S, Shirazi S A. (2001) Modeling solid particle erosion in elbows and plugged tees. J. Energy Resour. Technol. 123(4):277-84.

DOI: 10.1115/1.1413773

Google Scholar

[20] Zeng L, Zhang G A, Guo X P. (2014) Erosion–corrosion at different locations of X65 carbon steel elbow. Corrosion Science. 85:318-30.

DOI: 10.1016/j.corsci.2014.04.045

Google Scholar