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Online since: March 2013
Authors: Nutthita Chuankrerkkul, Pat Sooksaen, Piyawan Pakunthod, Tutiyachan Kosalwit, Wanwara Pinthong
Powder Injection Moulding of Alumina Using PEG/PVB Binder Systems
Nutthita Chuankrerkkul1*, Pat Sooksaen2*, Piyawan Pakunthod2,
Tutiyachan Kosalwit2 and Wanwara Pinthong2
1Metallurgy and Materials Science Research Institute, Chulalongkorn University,
Bangkok 10330, Thailand
3Department of Materials Science and Engineering, Faculty of Engineering and Industrial Technology, Silpakorn University, Nakhon Pathom 73000, Thailand
*nutthita.c@chula.ac.th, *pat@su.ac.th
Keywords: powder injection moulding, alumina, polyethylene glycol, polyvinyl butyral
Abstract Powder injection moulding (PIM) is a process that is suitable for fabrication of small and complex shape components.
It consists of 4 main steps: feedstock preparation by mixing powder and binder, injection moulding of the prepared feedstock into the desired mould, removal of the binder and finally sintering to obtain materials with specific properties.
The PEG based binders have been successfully used with a variety of materials such as tungsten carbide-cobalt hardmetals and stainless steel composites [4-6].
The support from Department of Materials Science and Engineering, Faculty of Engineering and Industrial Technology, Silpakorn University is also acknowledged.
The authors would like to thank Automotive Laboratory, National Metal and Materials Technology Center (MTEC) for the equipment support.
It consists of 4 main steps: feedstock preparation by mixing powder and binder, injection moulding of the prepared feedstock into the desired mould, removal of the binder and finally sintering to obtain materials with specific properties.
The PEG based binders have been successfully used with a variety of materials such as tungsten carbide-cobalt hardmetals and stainless steel composites [4-6].
The support from Department of Materials Science and Engineering, Faculty of Engineering and Industrial Technology, Silpakorn University is also acknowledged.
The authors would like to thank Automotive Laboratory, National Metal and Materials Technology Center (MTEC) for the equipment support.
Online since: June 2014
Authors: Takashi Matsumura, Yuji Musha, Satoru Takahashi, Natsumi Nagase
Generally many surface functions are controlled by the material properties of thin layers coated on surfaces.
[2] Wakuda, M.; Yamauchi, Y.; Kanzaki, S.; Yasuda, Y: Effect of surface texturing on friction reduction between ceramic and steel materials under lubricated sliding contact, Wear, 2003, 254, pp. 356–363
[12] Kogusu, S.; Ishimatsu, T.; Ougiya,, Y.: Rapid Generation of Surface Dimples Using End Milling, nternational Journal of Automation Technology, 2007, 1, pp. 45-51
ESAFORM Conf. on Material Forming, AIP Conf.
[14] Matsumura, T.; Takahashi, S.: Micro dimple milling on cylinder surfaces, Journal of Manufacturing Processes, 2012, 14, pp. 135–140.
[2] Wakuda, M.; Yamauchi, Y.; Kanzaki, S.; Yasuda, Y: Effect of surface texturing on friction reduction between ceramic and steel materials under lubricated sliding contact, Wear, 2003, 254, pp. 356–363
[12] Kogusu, S.; Ishimatsu, T.; Ougiya,, Y.: Rapid Generation of Surface Dimples Using End Milling, nternational Journal of Automation Technology, 2007, 1, pp. 45-51
ESAFORM Conf. on Material Forming, AIP Conf.
[14] Matsumura, T.; Takahashi, S.: Micro dimple milling on cylinder surfaces, Journal of Manufacturing Processes, 2012, 14, pp. 135–140.
Online since: October 2024
Authors: Sahm Alden Abd Al Al, Ákos Meilinger, Marcell Gáspár
With the automotive industry's shift toward lightweight materials to improve fuel efficiency, RSW has adapted to joining a range of materials, including high-strength steels, aluminum alloys, and even dissimilar material combinations [3].
While this can ensure better fusion, especially in thicker materials, it also carries risks such as base material degradation.
Saraf, Light-weight materials and their automotive applications.
Materials & Design. (2006), 27(2):125-31, DOI:10.1016/j.matdes.2004.09.025 [10] M.
Computational Thermal Sciences: An International Journal. (2018), 10(5), DOI:10.1615/ComputThermalScien.2018020490
While this can ensure better fusion, especially in thicker materials, it also carries risks such as base material degradation.
Saraf, Light-weight materials and their automotive applications.
Materials & Design. (2006), 27(2):125-31, DOI:10.1016/j.matdes.2004.09.025 [10] M.
Computational Thermal Sciences: An International Journal. (2018), 10(5), DOI:10.1615/ComputThermalScien.2018020490
Online since: August 2012
Authors: José Deodoro Trani Capochi, Osvaldo Mitsuyuki Cintho, H.I. Tsai, M. Bär, M. de Castro, E.F. Monlevade
High energy ball milling has been used like alternative route for processing of materials.
Tungsten: Advanced Materials & Processes Vol. 154 (5) (1998)
Takacs: Materials Science Forum Vol. 269-272 (1998), p. 513
Niepce: Materials Science Engineering Vol.
Suzuki: Metallurgical and Materials Transactions Vol. 27A (1996), p. 4210.
Tungsten: Advanced Materials & Processes Vol. 154 (5) (1998)
Takacs: Materials Science Forum Vol. 269-272 (1998), p. 513
Niepce: Materials Science Engineering Vol.
Suzuki: Metallurgical and Materials Transactions Vol. 27A (1996), p. 4210.
Online since: March 2004
Authors: Jun Akedo
Recently, Cold Spay Method (CSM) for metal
materials has been focused attention in the field of thermal spaying coating, however, in ceramics
materials, has not been succeeded.
Different materials were successfully deposited on metal, glass and Si substrates.
Results of hardness measurement indicate that deposited layers exhibits mechanical property close to that of bulk materials (and for PZT and AlN deposited layers overcome hardness of bulk material), that means that hard solidification occurs not only on oxides but also on nonoxide materials during deposition.
Melting points of ceramic materials are higher than that of metal materials.
Reduction of crystallites size was observed after deposition for ceramic materials.
Different materials were successfully deposited on metal, glass and Si substrates.
Results of hardness measurement indicate that deposited layers exhibits mechanical property close to that of bulk materials (and for PZT and AlN deposited layers overcome hardness of bulk material), that means that hard solidification occurs not only on oxides but also on nonoxide materials during deposition.
Melting points of ceramic materials are higher than that of metal materials.
Reduction of crystallites size was observed after deposition for ceramic materials.
Online since: February 2019
Authors: N.P. Starostin, A.I. Gerasimov, E.V. Danzanova, G.V. Botvin
Materials and Methods
A technology for butt-welding polyethylene pipes with heated tool has been developed on the basis of mathematical modeling of thermal processes at the Institute of Oil and Gas Problems of the Siberian Branch of the Russian Academy of Sciences.
Muzia, Thermography in plastics welding processes assessment, Journal of Achievements in Materials and manufacturing Engineering, 41 (2010) 40-47
Misra, Microscopic aspects of surface deformation and fracture of high density polyethylene, Materials Science and Engineering Group: А, 367 (2004) 248-260
Jing, Study on Fracture Properties of High-density Polyethylene (HDPE) Pipe, Key Engineering Materials, 261-263 (2004) 153-158
Vol'nov, Gas pipelines from polymeric materials, Zhurnal «Volga - XXI vek», Saratov, 2007
Muzia, Thermography in plastics welding processes assessment, Journal of Achievements in Materials and manufacturing Engineering, 41 (2010) 40-47
Misra, Microscopic aspects of surface deformation and fracture of high density polyethylene, Materials Science and Engineering Group: А, 367 (2004) 248-260
Jing, Study on Fracture Properties of High-density Polyethylene (HDPE) Pipe, Key Engineering Materials, 261-263 (2004) 153-158
Vol'nov, Gas pipelines from polymeric materials, Zhurnal «Volga - XXI vek», Saratov, 2007
Online since: December 2007
Authors: Pai Shan Pa
The materials is nickel chromium steels (AISI 4340), the chemical compositions are shown in
Table 1.
Acknowledgement The current study is supported by National Science Council, contract 95-2411-H-152-014.
Gilmore: Ultrasonic Machining: A Case Study, Journal of Materials Processing Technology, Vol. 28 (1991), p.139
Pa: The Arrow Head Electrode in Electropolishing of External Cylindrical Surface, International Journal of Materials and Product Technology, 20(4), (2004), p.312
Hocheng: Using Borer-Shape Electrode in Electrochemical Smoothing of Holes, Materials Science Forum, Vol.505-507 (2006), p.793
Acknowledgement The current study is supported by National Science Council, contract 95-2411-H-152-014.
Gilmore: Ultrasonic Machining: A Case Study, Journal of Materials Processing Technology, Vol. 28 (1991), p.139
Pa: The Arrow Head Electrode in Electropolishing of External Cylindrical Surface, International Journal of Materials and Product Technology, 20(4), (2004), p.312
Hocheng: Using Borer-Shape Electrode in Electrochemical Smoothing of Holes, Materials Science Forum, Vol.505-507 (2006), p.793
Online since: March 2008
Authors: Bin Lin, Guang Xiu Zhang, Zhen Peng Shi
During the grinding of ceramic materials,
plastic deformation occurs on the workpiece surface and the grinding force action leads to tensile
residual stresses on the ground surface.
Zhang: Mechanical Character of Ceramic Material (Science Publishing Company, Beijing 1987)
Peng: Journal of Manufacturing Science and Engineering, Vol.122 (2000), pp.51-58
Fan: X-ray Metal Science (Mechanical Industry Publishing Company, Beijing 1981)
Han: Journal of ChongQing University, Vol25 (2002) No.1, pp.40-44.
Zhang: Mechanical Character of Ceramic Material (Science Publishing Company, Beijing 1987)
Peng: Journal of Manufacturing Science and Engineering, Vol.122 (2000), pp.51-58
Fan: X-ray Metal Science (Mechanical Industry Publishing Company, Beijing 1981)
Han: Journal of ChongQing University, Vol25 (2002) No.1, pp.40-44.
Online since: April 2012
Authors: Nathalie Bozzolo, Roland E. Logé, B. Gaudout, S. Jacomet, M. Houillon
Saindrenan: Materials Science and Technology 14 (1998), p. 411
[2] Y.
Driver: Materials Science and Engineering A 403 (2005) 144 [10] B.
Wagner: Materials Science Forum 467-470 (2004) 453 [12] K.Y.
Wagner: International Journal of Materials Research 97 (2006) 6 [14] M.
Padilha: Materials Science and Engineering A 392 (2005) 209
Driver: Materials Science and Engineering A 403 (2005) 144 [10] B.
Wagner: Materials Science Forum 467-470 (2004) 453 [12] K.Y.
Wagner: International Journal of Materials Research 97 (2006) 6 [14] M.
Padilha: Materials Science and Engineering A 392 (2005) 209
Online since: January 2014
Authors: Jie Ma
Studies on coupled thermo-hydro-mechanical model of hot rock
Jie Ma 1, a *
1 The Rongcheng campus of Harbin University of Science and Technology, Shandong Province, Weihai 264300, China
amajie790412@126.com (*Corresponding author)
Key words:nuclear waste material geological disposal;temperature field;seepage field;stress field
Abstract: Numerical model of thermo-hydro-mechanical coupling processes of radioactive waste during the long-time disposal is established with the multi-fields coupling theory, based on the theory of continuum mechanics, thermo elastic material mechanics, and considered the influence of the variation of water viscosity due to temperature variation on permeability of pore water.
Table 1 Essential parameter medium modulus of elasticity Poisson ratio Porosity Penetrance coefficient of expansion due to heat thermal diffusin coefficient Rock 0.3 0.2 0.8 The buried materials 0.3 0 0 0.35 200.0 Fig. 2 Non temperature distribution Fig. 3 Temperature distribution of the coupling coupling Fig. 4 Non - coupling head distribution Fig. 5 Non - coupling head distribution Conclusion As you can see in Figure 2-3, numerical temperature field is greater than the non coupling when the temperature is 10 ℃, the biggest difference between low, about 5%.
Hydrogeology Journal,2003,11(2):7~40
Table 1 Essential parameter medium modulus of elasticity Poisson ratio Porosity Penetrance coefficient of expansion due to heat thermal diffusin coefficient Rock 0.3 0.2 0.8 The buried materials 0.3 0 0 0.35 200.0 Fig. 2 Non temperature distribution Fig. 3 Temperature distribution of the coupling coupling Fig. 4 Non - coupling head distribution Fig. 5 Non - coupling head distribution Conclusion As you can see in Figure 2-3, numerical temperature field is greater than the non coupling when the temperature is 10 ℃, the biggest difference between low, about 5%.
Hydrogeology Journal,2003,11(2):7~40