Papers by Author: Gong Fa Li

Abstract: Converter is the main equipment in steel making, and its work reliability decides the security and economy of steel production. Therefore, how to design and test analysis of converter has been an important subject of industry research. Through the static centric calculation of converter, combining independent software, compute dynamic center and dynamic torque of mass in the process of sampling and the tapping of converter. The reliable operation of converter through qualitative analysis are guaranteed by taking necessary measures.

Abstract: The movement model of self-adjusting bolt is built in this paper, then the kinematical and mechanical analysis is taken to determine the movement of bolt under the converters working condition.Via the mechanical model analysis of self-adjusting bolts, the load applied to the self-adjusting bolt support including the static weight load of converter and steel liquid, the tilting torque, the dynamic load produced by frequent startup, brake, impact, and the boiling of steel liquid is calculated to determine the distribution of load forcing on the three groups of the self-adjusting bolt. According to the results of stress analysis, the bolt facing tapping hole is the most dangerous when converter tilts 63°. The maximum torque is 281.5101tm.

Abstract: The two-dimensional O-ring seal nonlinear axisymmetric finite element model are established which is used for swinging hydraulic cylinder. Some factors influencing rubber O-ring sealing performance were taken into account, such as rotating shaft diameter, O-ring seal section diameter. The results indicate that when medium pressure is zero, the two factors influence Von Mises and maximum contact stress of sealing face greatly. Under medium pressure (P=10Mpa), the two factors have a little influence to Von Mises and maximum contact stress.

Abstract: According to the requirements and characteristics of air compressor control systems in the process of air separation, an intelligent control method based on the fuzzy PID was proposed. Through simulating the designed control method, it is concluded that the control effect was extraordinarily satisfactory. It can offer a certain meaning of guidance and reference for the control of other equipment in air separation systems.

Abstract: The process of air separation unit has the characteristics of many types of equipment, long flow, and strong relativity and complicates structures. A multi-variable model predictive control strategy to achieve the goal of automatic variable-load for the control limits in the variable-load process of air separation unit was proposed. Regard model predictive controller as the core, the problems of coupling in the various technological parameters were solved. Moreover, the non-linear control request for global variable-loading process was satisfied, and the perfect operation character and rate were ensured. Production characteristics, structure, scheme and application processes for the control strategy were described in detail. The system succeeds in applying to the air separation unit in an iron and steel enterprise, the multi-variable control system shows its effectiveness and efficiency in the automatic variable-loading.

Abstract: Green design and green manufacturing are new design concepts, involving a sustainable development strategy in manufacturing. Definitions of green design, green manufacturing and green product are given. The principles of green design are put forward. It is pointed out that green design and green manufacturing in electromechanical product are developing trends in electromechanical manufacturing. Trends in the green design and manufacturing in electromechanical product are discussed concerning globalization, socialization, integration, parallelism, intelligence and industrialization.

Abstract: Coke oven production has the characteristics of nonlinear, large inertia, large disturbances, and highly-coup ling and so on. The control method of “intermittent heating control” is adopted in traditional heating control system of coke oven, and cannot satisfy the command of heating control on coke oven. The control principle of combining the “intermittent heating control” with the heating gas flow adjustment is adopted according to analysis the difficulty and strategy of heating control on coke oven. On the basis of studying deficiency of the existing control strategy, fuzzy compound control is proposed to establish heating intelligent control model of coke oven, which combines feedback control, feedforward control and fuzzy intelligent control. Carbonization index is used in the model to control coking management of coke oven. Then heating fuzzy intelligent control structure of coke oven is built. According to artificial experience and actual condition, fuzzy controller is designed. Fuzzy control can deal with fuzzy, inexact or uncertainty information and has great robust, which can realize intelligent control of heating process of coke oven. Better control result of temperature control is realized by fuzzy intelligent control model. The system has great practical value.

Abstract: At present, iron and steel enterprise develops towards the direction with many procedure, many process, many variety and many specification, and reaches hundreds and thousands of product series and product mix, how to plan, organize and control steel production, production schedule of its product line is a key issue. Mixed production plan model of product line can be summed up in a kind of network flow plan issue. According to the characteristics of network flow plan issue, the production schedule model of product network flow is established through describing digraph-connected graph of production procedure of iron and steel enterprise. Its goal function is the biggest profit of production of product line, restrain functions are the capacity limiting conditions, the balanced condition of the middle peak point, capacity restrain with supply and sell production and restrain with enterprise procedure process resources. Several key resource production procedure processes are chosen to calculate by using standard library function of the Matlab7.0 genetic algorithm toolbox to program. Penalty function is adopted in the course of getting solution. These parameters of scale of father population, crossover probability, mutation probability and penalty factor are combined and optimized. Results indicate that goal value reach convergence after finish 119 iterative operations. It accords with the actual conditions of this enterprise basically that the optimization solution to production plans of real iron and steel enterprise by using the algorithm.

Abstract: This text has put forward the basic conception of visual angle, inside the track and outside the track. According to characteristic of controlled five-bar mechanism that can realize track of many points accurately, optimization model of controlled mechanism that can accurately realize track of many points was built. The method of generalized inverse based on windows solves optimal solution to displacement, speed, and acceleration of compensation movement and respond frequency as goal function. The instance calculating indicates that this method is practical and feasible.

Abstract: Expander is undertaking the important task to offer essential cold to the air separation course, that the cold produced to make air liquefy, compensate cold loss of the whole separation process. In order to guarantee the operation of the expander system safe and reliable, through analyzing to this system, adopting DCS system to configuration control, make the control of expander system simpler and more convenient, more ocular, and effective, it has certain reference function to other equipment’s control of the air separation.