Papers by Author: Qing Jun Chen

Abstract: SiCp/Al composites were fabricated by ceramic mold freedom infiltration and pressureless infiltration, respectively. The microstructure and phases are analyzed by metallurgical microscope and coefficient of thermal expansion of SiCp/Al composites were tested by thermal dilatometer. The results show that SiCp/Al composites are compact and uniform. SiC particles were dispersed uniformly in Al matrix, and SiCp segregation was not found in composites. Under a certain SiCp size range, space between SiCp decreases with decreasing of SiCp size, and CTE of SiCp/Al composites also decreases with decreasing of particles size. Compared with CTE of composite with pure aluminum as matrix, CTE of composite with ZL101 as matrix is less. Under the annealing process, CTE of SiCp/Al composites with ZL101 as matrix is less than that with the solution and aging, which indicated that its dimensional stability of resisting to temperature fluctuation is better, and thermal expansion behavior and characteristic of SiCp/Al composites are also better.

Abstract: Effects of hydrogen on machinability involving cutting force, surface roughness and chips morphology of BT25y alloy with semi finish machining were carried out. The microstructures and phase composition of different concentrations were studyed by metallurgical microscopy, transmission electron microscope (TEM), and X-ray diffractions (XRD). The results show that existing a optimum hydrogen concentration (0.20wt.%) for machinability of BT25y alloy in which cutting force decreases 179N and surface roughness reduces about 24%, in addition, chips morphology are transferred from continuous to segmental. The grain refinement, hydride precipitations and thermal conductivity resulting from hydrogen can improve the machinability of BT25y alloy.

Abstract: The influences of the different Si (0.723%~4.5%) and Cr (2.0%~8.0%) contents on the microstructures and properties of Cr-Si-Mn white cast iron were investigated. It is shown that with increasing of amounts of Si and Cr elements, carbide undergoes an evident change in the morphology from the continuous net to isolated stripe and becomes clearly finer, even forms chrysanthemum-like microstructure which is usually found in high Cr white cast iron. Additionally, the amounts of the carbides increase too. The XRD analysis shows that the carbides are a mixture of Fe3C and Fe7C3 phases. Furthermore, the hardness of carbide and matrix is also found to progressively increase with increasing of amounts of Si and Cr elements. The hardness of the matrix in as-cast white cast iron is over HV400, suggesting that the matrix consists of martensite and bainite phases. The impact toughness of the samples declines evidently when Si content excesses 3.0wt%. It is also revealed that the bainite matrix in the Si-Cr white cast iron has a higher impact abrasive wear resistance than others, which is almost not dependent upon heating temperature and cooling rate. When Cr content approaches 5wt%, the impact wear resistance of the new cast iron is comparable to that of the traditional high Cr cast iron.