Authors: Xiao Feng He, Long Jun Luo, Xiang Lin Liu, Xiao Hui Luo
Abstract: Safety valves play very important role in protecting the safety of hydraulic support in coal mine. However, its development is greatly limited by the corresponding test bench for the dynamic experiment. In this paper, an experimental system for testing the dynamic performance of the safety valve with rated pressure up to 50MPa and rated flow rate up to 2000L/min, is introduced. Based on AMEsim software, modeling and simulation on the designed system is carried out. Some parameters of the system are also analyzed and their influences to the tested valve’s dynamic performance are obtained by simulation. It is found that the designed system, which adopting the combination of a piston and a plunger cylindersas well as accumulators, can fulfill the demands of the relevant standard. Among all the investigated factors, both the volume and pre-charged gas pressure of the accumulators have optimum values matching with the other parameters of the system. The stroke of the plunger cylinder, the rated flow rates of the cartridge valve and its pilot control valve, are required to be higher than a certain value to avoid negative effects on the dynamic performance of the tested valve. The research presented in this paper is helpful to the design of the test system.
748
Authors: Xiao Bin Ji, Xue Yi Qi, Xiao Yan Li, Wan Bin Jin
Abstract: By using the Reynolds stress turbulence model at big Reynolds number condition and computational fluid dynamics, the data simulating calculation was carried out to the safety valve inner flow field with different opening size and different valve structural parameters. The result were showed in visual graphics , and the study showed that the valve structural parameters impact on the flow field distribution , the cavitation creation and the flow noise greatly.
1432
Authors: Qi Ming Yang, Ying Fu, Cun Yong Guo
Abstract: There was a new down-hole BOP that was designed to control blowout effectively in exploiting petroleum gas. The BOP was a new blowout preventer with a good development prospect which can not only automatically shut underground, but also control and automatically discharge shut up-hole state on the ground. Through introducing structure and working principle of the BOP, as well as the finite element analysis of some key components, there has been showed that the down-hole blowout preventer met the strength requirements and had relatively high security. The down-hole blowout preventer with a simple structure can not only work reliably but also complete the act of preventing blowout and unlocking many times to prevent blowout effectively and to improve drilling operations safety and efficiency. It will have a bright development prospect.
294
Authors: Jian Li Zhang, Da Lei Li, Sheng Gang Ma, Yong Qiang Wang, Pan Di Fu
Abstract: The FAD3000/50 safety valve is researched that is newly developed by Zhengzhou Coal Mining Machinery Group Co.,Ltd with high water-based pressure ultra great current capacity. The mathematical model is fistly established according to the study of its structure and the practical system on hydraulic support. The simulation computation has carried under the MATLAB software, and this simulation model has confirmed through the test result. After a comparison of multiple sets of simulation results, the influence of primary structure parameter’s change in safety valve to dynamic characteristics is gived.
2438
Authors: Jie Hui Zou, Ju Gen Nie
Abstract: In this paper, it aiming at the functional features of containerization canning safety valves adopts the method of design of experiments (DOE) to conduct fast modeling on the working conditions of the safety valve spring, and cites the means of multi-objective optimization to optimize the spring designs, minimizing the maximum inner shear stresses of its winding coils and its weights. In the process of the study, a parametric finite-element spring model with three variable parameters has been used to generate arbitrary spring shapes within the pre-set scope of spring shapes.By the V-Optimal method, it generates a DOE input matrix with 30 input points. It obtains a two-third-order polynomial regression model through analyses and calculations, which can fully reflect the regression characteristics of the shear stresses and the weights of springs. This study shows that by means of DOE and multi-objective optimization, it enables to quickly design and optimize on safety valve springs.
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