Facile Deposition of Zirconia Optical Films Based on the Solvothermal Treatment of Zirconyl Nitrate-Water-Methanol System

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Zirconia optical films have been facilely deposited based on a modified sol-gel route, which involved solvothermal-treating a mixture of zirconyl nitrate, water, and methanol at 80 °C to produce zirconia-based sols, spin-coating the sols on K9 glass substrates, and then calcining the films at moderate temperatures. The experiments show that, at the proper volume ratio of methanol to water VM/VW (from 40/35 to 70/5), the high deprotonation-condensation reaction rate of the precursor zirconium salt, along with the moderate critical supersaturation level of the reaction medium, give rise to stable and uniform sols comprising particles with mean hydrodynamic diameter of 10-40 nm. This enables rapid deposition of zirconia-based films with a comparatively high refractive index of 1.62 (at 1064 nm). After calcination at 400 °C, the purification and crystallization of film material endow the film with a high refractive index of 1.91 (at 1064 nm).

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1033-1037

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November 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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