A New Approach for Chatter Prediction in Robotic Milling Based on Signal Processing in Time Domain

Article Preview

Abstract:

Robotic machining is an attractive, cost-effective, and flexible alternative for basic machining applications. Having these characteristics, industrial robots are assumed to be the next generation of machine tools. But, due to weaker structure of robotic manipulators in comparison to conventional CNC machines, robotic machining processes are more subject to unwanted detrimental vibrations. At this work, simulations are realized in Time-Domain using the linearized robot structure model as transfer function of chatter block diagram and end milling force as machining force model. This article presents a new technique for simulating and analyzing the possibility of happening chatter vibrations at different values of machining parameters considering structure and configuration of the studied robot. Results show that limit of chatter occurrence is dramatically affected by changing robotic machining configuration.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

45-51

Citation:

Online since:

August 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] H. James: Posture Dependent Vibration Resistance of Serial Robot Manipulators to Applied Oscillating Loads, MSc Dissertation, University of waterloo, Canada, (2009).

Google Scholar

[2] Z. Hui, P. Zengxi, et al.: Machining with flexible manipulator: toward improving robotic machining performance, in: Proc. IEEE/ASME International Conference on Advanced Intelligent Mechatronic, (2005).

DOI: 10.1109/aim.2005.1511161

Google Scholar

[3] H. Zhang, X. Zhong: Robotic Machining with a Flexible Manipulator, US Patent, Patent Number: US 2006/0048364A1.

Google Scholar

[4] Z. Pan, H. Zhang: Chatter analysis of robotic machining process, Journal of Materials Processing Technology, 173, (2005), pp.301-309.

DOI: 10.1016/j.jmatprotec.2005.11.033

Google Scholar

[5] C. An, C. Atkeson, J. Hollerbach: Model Based Control of a Robot Manipulator, MIT Press, Cambridge, MA, (1988).

Google Scholar

[6] C. Atkeson, Model Based Control of a Robot Manipulator, MIT Press, Cambridge, MA, (1988).

Google Scholar

[7] H. E. Merritt: Theory of Self-Excited Machine Tool Chatter: Contribution to Machine-Tool Chatter Research, ASME J. Eng. Ind. 87 (4), (1965), p.447–454.

DOI: 10.1115/1.3670861

Google Scholar

[8] Y. Altintas, E. Budak: Analytical Prediction of Stability Lobes in Milling, Annals of the CIRP 44, (1995), p.357–362.

DOI: 10.1016/s0007-8506(07)62342-7

Google Scholar

[9] M. Weck, Y. Altintas: CAD Assisted Chatter-Free NC Tool Path Generation in Milling, Int. J. Mach. Tools Manuf., 34(6), (1994), p.879–891.

DOI: 10.1016/0890-6955(94)90066-3

Google Scholar

[10] D. Sajedipour: Mechatronic Modeling of Magnetorhelogic Dampers to Semi Actively Damp Machine Tool Vibrations, MSc Dissertation, Isfahan University of Technology, Iran, (2010).

Google Scholar