Application of Bionic Non-Smooth Theory in Solid Expandable Tubular Technology

Article Preview

Abstract:

During the application of solid expandable tubular (SET) technology, the friction between expansion cone and tubular results in high expansion pressure, high operational risk, and severe abrasion of expansion cone over long distance operation. So far, traditional methods have not been able to effectively achieve the purpose of reducing the friction and improving the wear resistance of expansion cone. The bionic non-smooth surface has been studied and confirmed to have characters of reducing friction and wear, and these characteristics have been successfully applied in many fields. In this paper, the bionic non-smooth theory was applied on the surface of expansion cone, and bionic cone was fabricated by laser texturing and carbon based coating. The ground tests proved that the bionic surface treatment on the expansion cone could reduce the expansion pressure by 15% at least and improve the wear resistance.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

476-481

Citation:

Online since:

November 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] X.Q. Gao, L.X. Zhang, Y. L. Li, T. Li, X.L. Bi, Methods for lowering the hydraulic pressure in solid expandable technology, Oil Field Equip. 36(8) (2007) 62-64.

Google Scholar

[2] J. Tong, T. B. Lü, Y.H. Ma, H.H. Wang, L.Q. Ren, R.D. Arnell, Two-body abrasive wear of the surfaces of pangolin scales. J. Bionic Eng. 4(2007)77-84.

DOI: 10.1016/s1672-6529(07)60017-1

Google Scholar

[3] Y. Zhao, L.Q. Ren, X. Tong, H. Zhou, L. Chen, Frictional Wear and Thermal Fatigue Behaviours of Biomimetic Coupling Materials for Brake Drums, J. Bionic Eng. 4(2008)20-27.

DOI: 10.1016/s1672-6529(08)60067-0

Google Scholar

[4] L. Chen, L.Q. Ren, Y. Zhao, H. Zhou, The Wear-Resistance of 3Cr2W8V Steel with Cave Pit Non-Smooth Surface Processed by Laser, J. Bionic Eng. 5(2008)34-39.

DOI: 10.1016/s1672-6529(08)60069-4

Google Scholar

[5] Y. H. Ma, J. Tong, J. Zhou, B.J. Rong, L.Q. Ren, Geometric shape and performance of the scale of the pangolin, J. Chin. Electr. Microsc. Soc. 27(2008)336-340.

Google Scholar

[6] I. Etsion, E. Sher, Improving fuel efficiency with laser surface textured piston rings, Tribol. Int. 42 (2009) 542-547.

DOI: 10.1016/j.triboint.2008.02.015

Google Scholar

[7] G. Ryk, I. Etsion, Testing piston rings with partial laser surface texturing for friction reduction, Wear 261(2006)792-796.

DOI: 10.1016/j.wear.2006.01.031

Google Scholar

[8] A. Shinkarenko, Y. Kligerman, I. Etsion, The effect of surface texturing in soft elasto-hydrodynamic lubrication, Tribol. Int. 42 (2009) 284-292.

DOI: 10.1016/j.triboint.2008.06.008

Google Scholar

[9] L. Rapoport, A. Moshkovich, V. Perfilyev, I. Lapsker, G. Halperin, Y. Itovich, I. Etsion. Friction and wear of MoS2 films on laser textured steel surfaces, Surf. Coat. Tech. 202(2008)3332-3340.

DOI: 10.1016/j.surfcoat.2007.12.009

Google Scholar

[10] A. Erdemir, O.L. Eryilmaz, I.B. Niufer, G.R. Fenske. Synthesis of superlow-friction carbon films from highly hydrogenated methane plasmas, Surf. Coat. Tech. 133-134(2000)448-454.

DOI: 10.1016/s0257-8972(00)00968-3

Google Scholar

[11] J. Andersson, R.A. Erck, A. Erdemir. Frictional behavior of diamondlike carbon films in vacuum and under varying water vapor pressure, Surf. Coat. Tech. 163-164(2003)535-440.

DOI: 10.1016/s0257-8972(02)00617-5

Google Scholar

[12] J. Hershberger, J.B. Woodford, A. Erdemir, G.R. Fenske. Friction and wear behavior of near-frictionless carbon coatings in formulated gasolines, Surf. Coat. Tech. 183 (2004)111-117.

DOI: 10.1016/j.surfcoat.2003.09.048

Google Scholar

[13] C. Donnet, A. Erdemir. Historical developments and new trends in tribological and solid lubricant coatings, Surf. Coat. Tech. 180-181 (2004)76-84.

DOI: 10.1016/j.surfcoat.2003.10.022

Google Scholar

[14] S. Wei, T. Shao, P. Ding, Improvement of orthodontic friction by coating archwire with carbon nitride film, Appl. Surf. Sci. 257(2011)10333-10337.

DOI: 10.1016/j.apsusc.2011.06.055

Google Scholar

[15] F. Zhou, Z. Wang, K. Kato, Z. Dai, Friction and wear property of a-CNx coatings sliding against Si3N4 balls in water, Wear 263(2007)1253-1258.

DOI: 10.1016/j.wear.2006.11.048

Google Scholar