Stress Corrosion Evaluation of the Overlay of Duplex Stainless Steel

Article Preview

Abstract:

2205 duplex stainless steel is often welded on the surface contact of the corrosive media in projects to prevent stress corrosion in petrochemical facilities. To explore the application scope and feasibility of the solution ,two welding processes (automatic welding and manual welding), three kinds of the common corrosion environment (saturated hydrogen sulfide, magnesium chloride, calcium chloride) are studied by constant load tensile and micro-fracture analysis methods. its stress corrosion is evaluated comprehensively and the mathematical model of stress–life is established based on the experimental results. The results indicate that constant tensile load threshold sth automatic welding is the 0.45RP0.2, manual welding is the 0.4RP0.2 in saturated H2S environment, and the difference is 17%; all the samples remain intact after 96 hours in 0.9RP0.2 stress test of the calcium chloride environment, which shows excellent resistance to chloride stress corrosion. But the material doesn’t work well in the environment of boiling magnesium chloride solution.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

14-19

Citation:

Online since:

July 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Wu Jiu. Selection of Duplex Stainless Steel and Application [J]. Petrochemical Corrosion and Protection, 1999, 16 (1): 23-27.

Google Scholar

[2] Liu Cheng-Jun, Xu Dekun. Stainless Steel Welding And Quality Control [M]. Beijing: Chemical Industry Press, 2008. 308.

Google Scholar

[3] Wang Li, Gao JunSong. Automatic welding process of 2205 duplex stainless steel [J]. Welding Technology, 2010, 39 (2): 61-63.

Google Scholar

[4] Wang Li, Gao JunSong. Research on cladding duplex stainless steel 2205 process by manual-welding [J]. Welders, 2010, 40 (2): 136-138.

Google Scholar

[5] GB / T 228-2002. Metallic materials - Tensile testing at ambient temperature [S].

Google Scholar

[6] GB 4157-2005. Laboratory testing of metals for resistance to specific forms of enviromental cracking in H2S enviroments [S].

Google Scholar

[7] NACE TM0177-2006. Laboratory Testing of Metals for Resistance to Specific Forms of Environmental Cracking in H 2 S Environments [S].

Google Scholar

[8] GB/T 17898-1999. Test method for stress corrosion-cracking resistance of stainless steels in a boiling magnesium chloride solution [S].

Google Scholar

[9] GB/T 672-2006. Chemical reagent Magnesium chloride hexahydrate [S].

Google Scholar