Taguchi Design of Experiment in the Optimization of Tool Life in Turning Process of Duplex Stainless Steel DSS

Article Preview

Abstract:

The paper presents the contribution in methodology of production processes of difficulty to cut materials particularly in optimization method of Duplex Stainless Steels (DSS). In this work, Design of Experiment (DOE) is used to examine turning experimental data. The DOE, based on the Taguchi method with orthogonal array L9 and signal-to-noise ratio are used. The optimal values of the technological cutting parameters with coated carbide tool point are searched. ANOVA analysis was performed to determine the signification of machining parameters. The significance of various cutting parameters on tool life have been proven. The results at optimum cutting condition are predicted using estimated values. The study was performed within a production facility during the machining of electric motor parts and deep-well pumps.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

189-194

Citation:

Online since:

November 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] G.M. Krolczyk, S. Legutko, Experimental analysis by measurement of surface roughness variations in turning process of duplex stainless steel, Metrology and Measurement Systems. XXI, 4 (2014) 759–770.

DOI: 10.2478/mms-2014-0060

Google Scholar

[2] G.M. Krolczyk, P. Nieslony, S. Legutko, Determination of tool life and research wear during duplex stainless steel turning, Archives of Civil and Mechanical Engineering. 15, 2 (2015) 347 – 354.

DOI: 10.1016/j.acme.2014.05.001

Google Scholar

[3] T. Galeta, G. Simunovic, M. Mazurek, Impact of strengthening fluids on roughness of 3D printed models, Metalurgija. 54, 1 (2015) 231-234.

Google Scholar

[4] J. Novak-Marcincin, J. Torok, L. Novakova-Marcincinova, J. Barna, M. Janak, Use of alternative scanning devices for creation of 3D models of machine parts, Tehnicki Vjesnik. 21, 1 (2014) 177-181.

DOI: 10.1109/coginfocom.2012.6421957

Google Scholar

[5] I. Gajdos, J. Slota, Influence of printing conditions on structure in FDM prototypes, Tehnicki Vjesnik. 20, 2 (2013) 231-236.

Google Scholar

[6] J. Jozwik, P. Piesko, G. Krajewski, Evaluation of QC10 ball bar diagnostics method for CNC machine, Eksploatacja i Niezawodnosc – Maintenance and Reliability. 47, 3 (2010) 10-20.

Google Scholar

[7] A. Glowacz, Diagnostics of direct current machine based on analysis of acoustic signals with the use of symlet wavelet transform and modified classifier based on words, Eksploatacja i Niezawodnosc-Maintenance and Reliability. 16, 4 (2014) 554-558.

Google Scholar

[8] A. Glowacz, A. Glowacz, P. Korohoda, Recognition of monochrome thermal images of synchronous motor with the application of binarization and nearest mean classifier, Archives of Metallurgy and Materials. 59, 1 (2014) 31-34.

DOI: 10.2478/amm-2014-0005

Google Scholar

[9] R.D. Koyee, R. Eisseler, S. Schmauder, Application of Taguchi coupled Fuzzy Multi Attribute Decision Making (FMADM) for optimizing surface quality in turning austenitic and duplex stainless steels, Measurement. 58 (2014) 375-386.

DOI: 10.1016/j.measurement.2014.09.015

Google Scholar

[10] R.D. Koyee, U. Heisel, R. Eisseler, S. Schmauder, Modeling and optimization of turning duplex stainless steels, Journal of Manufacturing Processes. 16, 4 (2014) 451-467.

DOI: 10.1016/j.jmapro.2014.05.004

Google Scholar

[11] M. Thiyagu, L. Karunamoorthy, N. Arunkumar, Experimental Studies in Machining Duplex Stainless Steel using Response Surface Methodology, International Journal of Mechanical & Mechatronics Engineering. 14, 3 (2014) 48-61.

Google Scholar

[12] G. Taguchi, S. Konishi, Taguchi Methods, orthogonal arrays and linear graphs, tools for quality American supplier institute, American Suplier Institute. 1987, 8 - 35.

Google Scholar

[13] R.K. Roy, Design of experiments using the Taguchi approach: 16 steps to product and process improvement, John Wiley & Sons, (2001).

Google Scholar

[14] D. Fratilia, C. Caizar, Application of Taguchi method to selection of optimal lubrication and cutting conditions in face miling of AIMg3, Journal of Cleaner Production. 19 (2011) 640 – 645.

DOI: 10.1016/j.jclepro.2010.12.007

Google Scholar

[15] M. Saricaya, A. Gullu, Taguchi design and response surface methodology based analysis of machining parameters in CNC turning under MQL, Journal of Cleaner Production. 65 (2014) 604 – 616.

DOI: 10.1016/j.jclepro.2013.08.040

Google Scholar

[16] A. Cicek, T. Kivak, G. Samtas, Application of Taguchi method for surface roughness and roundness terror in drilling of AISI 316 stainless steel, Journal of Mechanical Engineering. 58, 3 (2012) 165 -174.

DOI: 10.5545/sv-jme.2011.167

Google Scholar

[17] R.K. Roy, A primer on the Taguchi method, Society of Manufacturing Engineers, (2010).

Google Scholar