Employee Involvement and Management Commitment in Lean Implementation

Article Preview

Abstract:

Implementation of Lean Manufacturing in Indian Industries is not very successful. Studies have been conducted in this area and the main reason behind this has identified to be Human related issue. But no studies with regard to employees has been done. This Paper deals with a pilot study in a tyre Factory .It is about the level of employee involvement and management commitment in implementing Lean .A survey questionnaire was developed and its validity was tested using Chronbach’s alpha. TThe questionnaire was answered by the employees .It was found that lack of management commitment and improper communication has reduced the employee involvement in lean initiatives. Based on the findings a case study was conducted in Horizontal Bias Cutter. Improving the working conditions based on the study helped to improve employee involvement .This helped in improving the overall efficiency of Horizontal Bias Cutter.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1150-1153

Citation:

Online since:

November 2015

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Nagma Vasami , Krishna Jasti and Rambabu , Lean production, : Literature Review and Trends, International Journal of Production Research (2014).

Google Scholar

[2] Esin Sadikoglu, Lemal sahi, Investigating the Effects of Innovation and Employee Performance and Their Relationship between Tqm and Firm Performance , An Empirical Study on Turkish Firms, International Journal of Production Economics 127(2010).

DOI: 10.1016/j.ijpe.2010.02.013

Google Scholar

[3] David Losonci , Krisztina Demeter and IstvanJenei , Factors Influencing Employee Perceptions in Lean Transformations, Journal of Production Eonomics . 131(2011) 30 – 43.

DOI: 10.1016/j.ijpe.2010.12.022

Google Scholar

[4] S.J. Thanki, Jithesh Thakkar, Status of Lean Manufacturing in Indian Industries and Government Initiatives :, Journal of Manufacturing Technology Management (2013).

DOI: 10.1108/jmtm-05-2012-0057

Google Scholar

[5] Nurual Fadly Habidin, "Lean Six Sigma for Malaysian Automotive Industries, International Journal of Lean Six Sigma.

DOI: 10.1108/20401461311310526

Google Scholar

[6] Graham L The Japanese Model of American Worker, University Press. Research 17 (2010).

Google Scholar

[7] Pedrojose Martinez and Joce Moyan Human resource management in Lean Production Adaption and Implementation Process: Success Factors in Aeronautics Industry, Journal of Business (2014).

Google Scholar

[8] RachanaSha and Peter T . Ward, Defining and Developing Measures of Lean Production, Journal of Operations Management 25 (2007) 785 – 805.

DOI: 10.1016/j.jom.2007.01.019

Google Scholar

[9] Tarcisio Aberu saurin and Cleber Fabrico Ferreiria , The Impact of Lean Production on Working Conditions, A Case Study of a Harvester Assembly line in Brazil. International Journal of Industrial Ergonomics 39 (2009) 403-412.

DOI: 10.1016/j.ergon.2008.08.003

Google Scholar

[10] Sanjay Bhasin, Performance of Lean in Large Organisations, Journal of Manufacturing Systems. 31 (2012) 349 -357.

DOI: 10.1016/j.jmsy.2012.04.002

Google Scholar

[11] Mel Adams, Paul Componaticen and Czarnecki Simulation as a Tool For Continuous Process Improvement, Winter Simulation Conference. (1999) 766-772.

Google Scholar

[12] Mark L. Spearman, David L. Woonprabt and Wallace J. Hopp, CONWIP a Pull Alternative to Kanban, International Journal For Production 28 (1990) 879-894.

DOI: 10.1080/00207549008942761

Google Scholar

[13] YveaDallery George Liberpoulos, Extended Kanban Control System: Combining Kanban and Base Stock, 32 (2000) 369 – 386.

DOI: 10.1080/07408170008963914

Google Scholar

[14] Peter solding and Pergullander Concepts for Simulation Based Value Stream Mapping , Winter Simulation Conference (2009) 2231-2236.

DOI: 10.1109/wsc.2009.5429185

Google Scholar

[15] Rahani A. R and Muhammed at-Ashra, Production Flow Analysis Through Value Stream Mapping. A Lean Manufacturing Process Case Study, International Symposium on Robotics. 41 (2012) 41 1727-1734.

DOI: 10.1016/j.proeng.2012.07.375

Google Scholar