Microstructure and Mechanical Properties of Permanent Mold Low-Pressure Casting and Sand Mold Gravity Casting of A357 Alloy

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Abstract:

The microstructure and mechanical properties of permanent mold low-pressure casting (PMLPC) and sand mold gravity casting (SMGC) of A357 alloy were studied. The grain size of alloys formed by PMLPC is finer than that formed by sand mold gravity casting because of higher freezing rate of the former. The secondary dendrite arm spacing of PMLPC is approximately 15.2 μm (SD=4) while that of SMGC is 33.2 μm (SD=6). The ultimate tensile strength of PMLPC has a wider range from 350 MPa to 299.9 MPa and an elongation from 1.2 to 4.9. In comparison, the ultimate tensile strength of SMGC ranges from 307 MPa to 315 MPa and its elongation ranges from 2.1 to 3.7. These differences may be attributed to various factors, such as filling speed, filling pressure, and cooling rate, that affect the quality of permanent molds during the filling process.

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Advanced Materials Research (Volumes 1004-1005)

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1055-1061

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August 2014

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© 2014 Trans Tech Publications Ltd. All Rights Reserved

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