Preliminary Study on Curing of Thick Rubber Article

Article Preview

Abstract:

In this study, several batches of natural rubber (SMR L) were compounded with three different types of accelerators, which were N-cyclohexylbenzothiazole-2-sulphenamide (CBS), diphenylguanidine (DPG) and zinc diethyldithiocarbamate (ZDEC). ZDEC is known as an ultrafast accelerator. The rubber compounds were cured at 140°C, 130°C, 120°C, 110°C and 100°C in accordance with the temperature gradients observed within the thick rubber block. The main aim of this study is to cure the rubber at each temperature region to the same cure time as that of the outermost region (20 minutes at 140°C). The amount of sulfur and accelerator were adjusted accordingly at each curing temperature to match the state of cure at 140°C. The state of cure of of the vulcanized rubbers were measured using hardness and tensile strength. The same state of cure is achieved if the hardness and tensile strength value are within ±2 IRHD and ±3 MPa, respectively with that of the control vulcanized rubber (hardness and tensile strength cured at 140°C). The results shows that the hardness and tensile strength of the vulcanized rubber at each temperature region are within the expected margins. The results clearly indicated that the type and amount of accelerators, and the amount of sulfur were correctly chosen at each temperature.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

23-27

Citation:

Online since:

December 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Nozu, S., Tsuji, H., Itadani, M., Fujiwara, W., and Ohnishi, K., Study of cure process of thick solid rubber. Journal of Materials Processing Technology, 2008. 201(1–3): pp.720-724.

DOI: 10.1016/j.jmatprotec.2007.11.231

Google Scholar

[2] Sae-oui, P. and U. Thepsuwan, Prediction of Cure Level in Thick Rubber Cylinder Using Finite Element Analysis. 2002, ScienceAsia.

Google Scholar

[3] Yau, Y.H., H.F. Wong, and N. Ahmad, Numerical heat transfer study for a large rubber product. International Journal of Heat and Mass Transfer, 2012. 55(11–12): pp.2879-2888.

DOI: 10.1016/j.ijheatmasstransfer.2012.02.007

Google Scholar

[4] Othman, A.B., Property profile of a laminated rubber bearing. Polymer Testing, 2001. 20(2): pp.159-166.

DOI: 10.1016/s0142-9418(00)00017-9

Google Scholar

[5] Sadequl, A.M., Ishiaku, U. S., Ismail, H., and Poh, B. T., The effect of accelerator/sulphur ratio on the scorch time of epoxidized natural rubber. European Polymer Journal, 1998. 34(1): pp.51-57.

DOI: 10.1016/s0014-3057(97)00067-0

Google Scholar

[6] Samsuri, A.B., An Introduction to Polymer Science and Rubber Technology. 2009: University Publication Centre (UPENA), UiTM. 264.

Google Scholar

[7] Geyser, M. and W. McGill, Thiuram‐accelerated sulfur vulcanization. IV. Zinc dimethyldithiocarbamate‐accelerated sulfur vulcanization. Journal of applied polymer science, 1996. 60(3): pp.449-454.

DOI: 10.1002/(sici)1097-4628(19960418)60:3<449::aid-app19>3.0.co;2-y

Google Scholar

[8] Travas-sejdic, J., Jelencic, J., Bravar, M., and Fröbe, Z., Characterization of the natural rubber vulcanizates obtained by different accelerators. European Polymer Journal, 1996. 32(12): pp.1395-1401.

DOI: 10.1016/s0014-3057(96)00114-0

Google Scholar