Effect of Electrode Coating on Austenitic Stainless Steel Weld Metal Properties

Article Preview

Abstract:

The effect of electrode coating on austenitic stainless steel weld metal properties was studied. Manual metal arc welding method was used to produce the joints with the tungsten inert gas welding serving as the control. Metallographic and chemical analyses of the fusion zones of the joints were conducted. Results indicate that the weldment produced from E 308-16/12 lime-titania electrode has a higher ductility and strength of about 36% in terms of percentage elongation and 517 N/mm2 respectively, compared to 26% and 18% and 475 N/mm2 and 425 N/mm2 respectively, obtained from weldments produced from E 308-16/10 rutile and E 308-16/12 rutile electrodes respectively. The presence of lime which is a slag former in E 308-16/12 lime-titania electrode was relevant in slowing down the cooling rate of both the weld pool and the just solidified weld metal resulting in the overall improvement of the resultant weld metal properties. It was found that the values of the strain hardening exponent were 0.379 for E 308-16 gauge 10, rutile electrode, 0.406 for E 308-16 gauge 12 rutile electrode, 0.382 for TIG welding, 0.353 for E 308–16 gauge 12, lime-titania electrode, 0.435 for E 310-16 gauge 10, rutile electrode. E 310 – 16 gauge 10, rutile electrode had the greatest strength and strain hardening coefficients of 1180 N/mm2 and 0.435 respectively, and will be more amenable to cold working. Keywords: Austenitic stainless steel, microstructure, electrode coating, welding, joints.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

19-30

Citation:

Online since:

April 2019

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2019 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] J. U. Anaele, O.O. Onyemaobi, C.S. Nwobodo and C.C. Ugwuegbu, (2015): Effect of Electrode Types on the Solidification Cracking Susceptibility of Austenitic Stainless Steel Weld Metal. http://dx. doi.org/10.1155 /2015/ 213258: p.1 – 7.

DOI: 10.1155/2015/213258

Google Scholar

[2] y. Cui, C.D. Lundin and H. Vasudevan, (2006). Mechanical behavior of austenitic stainless steel weld metals with microfissures., Journal of Materials Processing Technology. Vol. 171, pp.150-155.

DOI: 10.1016/j.jmatprotec.2005.06.065

Google Scholar

[3] A. Galal, N.F. Atta, and M.H.S. Al-Hassan, (2005) Effect of some thiophene derivatives on the electrochemical behaviour of AISI 316 austenitic stainless steel in acidic solutions containing chloride ions,, Materials Chemistry and Physics. 89(1): p.38–48.

DOI: 10.1016/j.matchemphys.2004.08.019

Google Scholar

[4] A.S Afolabi, (2008): Effect of electric arc welding parameters on corrosion behaviour of austenitic stainless steel in chloride medium., AU J.T. 11(3): pp.171-176.

Google Scholar

[5] F.A. Ovat, L.O. Asuquo and A.J. Anyandi, (2012). Microstructural effects of electrodes types on the mechanical behaviour of welded steel joints., Research journal in engineering and applied sciences. 1(3): pp.171-176.

Google Scholar

[6] Rathi, Vijayesh, Hunny (2015): Analyzing the Effect of Parameters on SMAW Process International Journal of Emerging Research in Management &Technology. 4 (6): ISSN: 2278-9359.

Google Scholar

[7] J.F. Lancaster, (1993): Metallugy of welding. Chapman and Hall, London. pp.160-175.

Google Scholar

[8] C.C. Ugoamadi, (2010): production of manual metal arc welding electrodes with local raw materials. Nigerian journal of technology, vol. 29 no.1, pp.121-125.

Google Scholar

[9] S. SandeepGarg, I. Kakkar, A. Pandey, M. Gupta, and N. Kishor, (2013), Effect of Different Coating Composition's Rutile-type Welding Electrodes on Undercut Defect in Manual Electric Arc Welding, International Journal of Mechanical Engineering and Research, India. 3(4): pp.381-388.

Google Scholar

[10] M. Zinigrad, v. Mazurovsky, (2002): Development of new welding materials on the base of mathematical modeling of metallurgical processes: Part 1 and Part 2. Phase Interaction Analysis and Development of the Basic Model, in Proceedings of the Bi-National Israeli-Russian Workshop, Yekaterinburg, Russia. p.277–291.

Google Scholar

[11] V. Karthik, K.V. Kasiviswanathan, K.Laha and B. Raj, (2002): Determination of Gradients in Mechanical Properties of 2.25Cr-1Mo Weldments Using Shear-Punch Tests. Welding research Journal. p.265 – 272.

DOI: 10.1520/stp10834s

Google Scholar

[12] H.T. Lee, and T.Y. Kuo, (1999): Microstructure and mechanical properties in alloy 690 weldments. Science and Technology of Welding and Joining 1999 Vol. 4 No. 2. pp.94-103.

DOI: 10.1179/136217199101537626

Google Scholar

[13] J.E. Ramirez and M. Johnson, (2010): Effect of Welding Parameters and Electrode Condition on Alloying Enrichment of Weld Metal Deposited with Coated Cellulosic Electrodes. Vol. 89, p.232 – 242.

Google Scholar

[14] N.C. Binkley, G.M. Goodwin and D.G. Harman, (1973), 'Effects of Electrode Coverings on Elevated Temperature Properties of Austenitic Stainless Steel Weld Metal Welding research supplement, AWS National Fall Meeting, p.306 – 311.

Google Scholar

[15] A.U. Iwuoha, (2013), Influence of electrode coating on mechanical properties of structural steels, Journal of Sustainable Technology. 4 (1): pp.51-80.

Google Scholar

[16] A. Oyetunji, and N. Nwigboji, (2014), Effects of welding process, type of electrode and electrode core diameter on the tensile property of 304L austenitic stainless steel, Leonardo electronic Journal of Practices and Technologies, ISSN-1583-1078, pp.210-222.

Google Scholar

[17] E.G. Dieter, and D. Bacon, (1988) Mechanical metallurgy.,McGraw – Hill Book Co. (UK) Limited. Singapore. pp.231-233.

Google Scholar

[18] W.D. Callister,(Jr.), and D.G. Rethwisch, (2010). 'Materials science and engineering: An introduction. John wiley and sons.8th Ed. pp.397-398.

Google Scholar

[19] C.F. Campbell, (2008) Elements of metallurgy and engineering alloys., ASM international, USA. pp.135-206.

Google Scholar

[20] I. Alkahla, and S. Pervaiz, (2017): Sustainability assessment of shielded metal arc welding (SMAW) process. IOP Conf. Series: Materials Science and Engineering. Vol. 244, pp.1-2.

DOI: 10.1088/1757-899x/244/1/012001

Google Scholar

[21] C.L. Jenney, and A. Brien, (1991): Welding hand Book. American. Welding Society. Vol. 1, p.982.

Google Scholar

[22] M.P. Groover, (2008): Automation, Production Systems, and Computer-integrated Manufacturing Automation, Production Systems, and Computer-integrated Manufacturing. p.290.

DOI: 10.1108/aa.2002.22.3.298.2

Google Scholar

[23] J.D. Majumdar, (2006): Underwater Welding – Present Status and Future Scope. Journal of Naval Architecture and Marine Engineering. Vol. 3, pp.39-48.

Google Scholar

[24] J.W. Fu, Y.S. Yang, and J.J Guo, (2009) Formation of a blocky ferrite in Fe-Cr-Ni alloy during directional solidification, Journal of crystal growth 311: p.3661 – 3666.

DOI: 10.1016/j.jcrysgro.2009.05.007

Google Scholar

[25] J. Talonen, (2007): Effect of Strain-Induced Α'-Martensite Transformation on Mechanical Properties of Metastable Austenitic Stainless Steels. Doctoral Dissertation Helsinki University of Technology Department of Mechanical Engineering Laboratory of Engineering Materials. pp.31-32.

Google Scholar

[26] V. Talyan, R.H. Wagoner, and J.K. Lee, (1998) 'Formability of stainless steel Metallurgical and Materials Transactions A. 29A: pp.1-12.

Google Scholar

[27] D.V. Neff, T.E. Mitchell, and A.R. Troiano, (1969): The Influence of Temperature, Transformation, and Strain Rate on the Ductility Properties of Austenitic Stainless Steels. Transactions of the ASM, 62 (4), pp.858-868.

Google Scholar

[28] Bressanelli and Moskowitz (1966): Effect of strain rate, temperature and composition on tensile properties of metastable austenitic stainless steels. Trans. Am. Soc. Met. Vol. 59, p.223 – 239.

Google Scholar

[29] T. Angel, (1954): Formation of martensite in austenitic stainless steels. Journal of the Iron and steel institute. Vol. 177; p.165 – 174.

Google Scholar