Study of VOC-Free, No-Clean Flux for Lead-Free Soldering in Electronic Packaging

Article Preview

Abstract:

Aiming at issues existed in lead-free electronic packaging, as well as the air pollution induced by volatile organic compounds (VOC) in conventional soldering fluxes, a new VOC-free no-clean flux was formulated specifically for lead-free wave soldering. Spread test and wetting balance test were carried out to evaluate the activity of the newly developed flux with Sn3.8Ag0.7Cu lead-free solder. Besides, influence of flux residues on corrosivity and reliability of printed circuit board (PCB) was investigated by measurement of surface insulation resistance (SIR). The results showed that VOC-free fluxes required a good preheat process to obtain better soldering performance. And, flux residues of new VOC-free 1 had higher corrosivity than VOC and VOC-free 2, so the flux formulations needed to be ameliorated for the future. Due to the benefits of eco-friendly and cost saving, it is promising to successful implementation of VOC-free fluxes if some process modification is done.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 154-155)

Pages:

1012-1018

Citation:

Online since:

October 2010

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Information on http: /ec. europa. eu/environment/waste/weee/legis_en. htm.

Google Scholar

[2] Information on http: /www. rohs. eu/english/index. html.

Google Scholar

[3] M. Pecht, Y. Fukuda, S. Rajagopal. IEEE Transcations on electronics packaging manufacturing , 2004, 27 (4): 221-232.

Google Scholar

[4] M. Abtew, G. Selvaduray. Materials Science and Engineering, 2000, 27 (1): 95-141.

Google Scholar

[5] Girish Wable, Quyen Chu, Purushothaman Damodaran, et al. IEEE Transcations on electronics pachaging manufacturing , 2006, 29 (3): 202-210.

Google Scholar

[6] P. biocca. Circuits Assembly, 1996, 3: 54-60.

Google Scholar

[7] Information on http: /www. smtinfo. net/docs/Vocfree. html.

Google Scholar

[8] SJ/T 11273-2002, no-clean liquid Flux, Chinese Information Industry Standard. In Chinese.

Google Scholar

[9] ANSI/J-STD-004A, Requirements for Soldering Fluxes. American National Standard, Joint Industry Standard, (2004).

Google Scholar

[10] IPC-TM-650, Test Method Manual, No. 2. 4. 46A, Spread Test, Liquid, Paste or Solid Flux June (2004).

Google Scholar

[11] Tim Lawrence, Stanley Soderstrom and Ian Wilding. Surface Mount Technology, 2006, 2: 52-53.

Google Scholar

[12] IPC-TM-650, Test Method Manual, No. 2. 4. 14. 2A, Liquid Flux Activity, Wetting Balance Method, June (2004).

Google Scholar

[13] Test methods for lead-free solders-Part 4: Methods for solderability test by a wetting balance method and a contact angle method. JIS Z3198-4, Council of Japan Industry Standard, (2003).

Google Scholar

[14] C. Ramirez, K. -S. Lei. Soldering & Surface Mounting Technology, 1996, 8 (1): 6-9.

Google Scholar