The Effects of Grit Particle Size on Frictional Characteristics of Automotive Braking System

Article Preview

Abstract:

The effect of grit particle size on frictional characteristics was investigated using a vertically oriented brake test rig. Silica sand of grit sizes 50-180 µm, 180-355 µm and 355-500 µm were used in drag mode application. Results showed that the presence of hard particles from environment can influence the friction response significantly. Basically, once the hard particles enter the gap, the value and amplitude of friction coefficient tend to decrease. However, slight increase in friction with smaller particles was recorded due to more hard particles involved in mixing and changing the effective contact area. Better friction stability was related to the presence of smaller grit particles and compacted wear debris to form frictional film on the braking interface.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 189-193)

Pages:

3511-3516

Citation:

Online since:

February 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M. Eriksson, F. Bergman, S. Jacobson, On the nature of tribological contact in automotive brakes. Wear 252(1-2) (2002) 26-36.

DOI: 10.1016/s0043-1648(01)00849-3

Google Scholar

[2] A. Polak, J. Grzybek, The method of friction mechanism investigation in the automotive disc brakes in the presence of hard particle, Superior Friction and Wear Control in Engines and Transmission, ed. K. Holmberg (2005) 231-239.

Google Scholar

[3] A. Polak, J. Grzybek, T. Nabaglo, Neural Networks application in modelling of the tribological processes. (2005).

Google Scholar

[4] Polak, A., Grzybek J., Stolarski B, Noise, vibration & harsness in automotive disc brakes related to the presence of hard particles, Superior Friction and Wear Control in Engine and Transmission (2005).

Google Scholar

[5] Y. Handa, T. Kato, Effects of cu powder, baso4 & cashew dust on the wear and friction characteristics of automotive brake pads. Tribology Transactions 39(2) (1996) 346-353.

DOI: 10.1080/10402009608983537

Google Scholar

[6] H. Jang, S.J. Kim, The effects of antimony trisulfide (Sb2S3) and zirconium silicate (ZrSiO4) in the automotive brake friction material on friction characteristics. Wear 239 (2) (2000) 229-236.

DOI: 10.1016/s0043-1648(00)00314-8

Google Scholar

[7] Eriksson, M., Lundqvist, A and Jacobson, S, A study of the influence of humidity on the friction and squeal generation of automotive brake pads. Proceedings of the Institution of Mechanical Engineers Part D 215, 2001: p.329–342.

DOI: 10.1243/0954407011525674

Google Scholar

[8] Blau, P.J., McLaughlin, J. C., Effects of water films & sliding speed on the frictional behavior of truck disc brake materials. Tribology Int., 2003. 36(10): pp.709-715.

DOI: 10.1016/s0301-679x(03)00026-4

Google Scholar

[9] Cho, M. H, Cho, K.H., Kim, S.J., Kim, D.H., and Jang, H., The role of transfer layers on friction characteristics in the sliding interface between friction materials against gray iron brake disks. Tribology Letters 20(2) (2005).

DOI: 10.1007/s11249-005-8299-6

Google Scholar

[10] T.E. Fischer, I.L. Singer, H.M. Pollock, Fundamentals of Friction - Macroscopic and Microscopic Processes. Dordrecht: Kluwer Academic Publishers. 1992, p.299.

Google Scholar

[11] S.F. Scieszka, Tribological phenomena in steel-composite brake material friction pairs. Wear 64(2) (1980) 367-378.

DOI: 10.1016/0043-1648(80)90142-8

Google Scholar

[12] P. Filip, Z. Weiss, D. Rafaja, On friction layer formation in polymer matrix composite materials for brake applications. Wear 252(3-4) (2002) 189-198.

DOI: 10.1016/s0043-1648(01)00873-0

Google Scholar

[13] P. Filip, M.A. Wright, Characterization of composite materials for automotive braking industry. Pract. Metallogr., 30 (special issue) (1999) 449–456.

Google Scholar

[14] S.K. Rhee, M.G. Jacko, P.H. Tsang, The Role of Friction Film in Friction, Wear, and Noise of Automotive Brakes. SAE Technical Paper No. 900004 (1990) 29–36.

DOI: 10.4271/900004

Google Scholar

[15] M.G. Jacko, P.H. Tsang, S.K. Rhee, Wear debris compaction and friction film formation of polymer composites. Wear 133(1) (1989) 23-38.

DOI: 10.1016/0043-1648(89)90110-5

Google Scholar

[16] C.V. White, In: Metals Handbook Vol. 1, ASM. 1990, pp.12-32.

Google Scholar

[17] W. Osterle, M. Griepentrog, T. Gross, I. Urban, Chemical and microstructural changes induced by friction and wear of brakes. Wear 251(1-12) (2001) 1469-1476.

DOI: 10.1016/s0043-1648(01)00785-2

Google Scholar

[18] W. Osterle, I. Urban, Friction layers and friction films on PMC brake pads. Wear 257(1-2) (2004) 215-226.

DOI: 10.1016/j.wear.2003.12.017

Google Scholar

[19] M. Eriksson, J. Lord, S. Jacobson, Wear and contact conditions of brake pads: dynamical in situ studies of pad on glass. Wear 249(3-4) (2001) 272-278.

DOI: 10.1016/s0043-1648(01)00573-7

Google Scholar

[20] K.H. Cho, H. Jang, Y.S. Hong, S.J. Kim, R.H. Basch, J.W. Fash, The size effect of zircon particles on the friction characteristics of brake lining materials. Wear 264(3-4) (2008) 291-297.

DOI: 10.1016/j.wear.2007.03.018

Google Scholar

[21] J.A. Williams, J.H. Morris, A. Ball, The effect of transfer layers on the surface contact and wear of carbon-graphite materials. Tribology International 30(9) (1997) 663-676.

DOI: 10.1016/s0301-679x(97)00034-0

Google Scholar

[22] H. Jang, J.S. Lee, J.W. Fash, Compositional effects of the brake friction material on creep groan phenomena. Wear 251(1-12) (2001) 1477-1483.

DOI: 10.1016/s0043-1648(01)00786-4

Google Scholar