A Multi-Objective Optimization Method for Thin-Walled Tube NC Bending

Article Preview

Abstract:

A multi-objective optimization method for thin-walled tube NC bending is presented. Firstly, a half-symmetry 3D elastic-plastic FEM model is established based on the initial design values, applying the dynamic explicit code ABAQUS/Explicit. Secondly, virtual orthogonal arrays are designed to optimize friction coefficients, with minimizing the maximum wall-thinning ratio, the maximum cross section distortion ratio and the maximum height of wrinkling waves as the multi-objectives. Lastly, the mandrel radius is optimized by sequential quadratic programming with approximate regressive models fit from uniform design values in the allowed range. Application is put forward for Ф50×1×100 (tube outside diameter ×tube wall thickness × central line bending radius) and Ф100×1.5×200 aluminum alloy tube bending. It is proved that the forming quality has been improved by the method.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

383-387

Citation:

Online since:

February 2011

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] N.C. Tang: Int. J. Press. Vessel. Piping Vol. 77 (2000), p.751.

Google Scholar

[2] D. A. Oliveira, M. J. Worswick, R. Grantab, et al: Canadian Metallurgical Quarterly Vol. 44 (2005), p.71.

Google Scholar

[3] R. J. Gu, H. Yang, M. Zhan, et al: Trans Nonferrous Met Soc China Vol. 16 (2006), p.878.

Google Scholar

[4] H. Lee: Bending analysis of oval tubes and optimization of boost system in rotary draw bender for hydroforming applications (Ph.D. dissertation, Colorado School of Mines, American 2004).

Google Scholar

[5] M. Strano: Int. J. Adv. Manuf. Technol. Vol. 6 (2005), p.733.

Google Scholar

[6] J. Xu, H. Yang, M. Zhan, H. Li: J. Adv. Manuf. Syst. Vol. 7 (2008), p.15.

Google Scholar

[7] H. Li: Study on wrinkling behaviors under multi-die constraints in thin-walled tube NC bending (PhD. Dissertation, Northwestern Polytechnical University, China 2007) (in Chinese).

Google Scholar

[8] S. L. Mao, J. X. Zhou, Y. Chen: Design of Experiments (China Statistics Press, Beijing 2005).

Google Scholar

[9] J. Nocedal, S. J. Wright: Numerical optimization (Science Press, China 2006).

Google Scholar