Effect of Weld Line Defects on Electrical Conductivity of Injection Molded Parts with Carbon Nano Fibers/PP Composites

Article Preview

Abstract:

As well known, the weld line defect in injection molding process results detrimental to mechanical properties and surface quality. However, the electrical conductivity of the injection molded part is influenced as well. In this study, in order to reveal the mechanism of the weld line affecting the electrical conductivity of injection molding parts, the conductive polymer composites with various carbon nanofibers filling contents were compounded. Those composites were formed as the tensile samples with and without weld line defects by injection molding process. According to the electrical resistance measurements for the samples, it can be found that at relative low filling content of 10wt%, the weld line contributes to increase the electrical conductivity of the injection molding parts due to its effect on nanofibers’ orientation. However, when the filling content is higher than 20wt%, this effect is not significant any more.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 233-235)

Pages:

1136-1140

Citation:

Online since:

May 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Woo J.H., Polymer nanocomposites: processing, characterization and applications. McGraw- Hill, New York, (2006).

Google Scholar

[2] Lozano K., Yang S.Y., Zeng Q., J. Appl. Poly. Sci., 93 (2004)1500

Google Scholar

[3] Huang C.K., European Polymer Journal, 42(9), (2006) 2174

Google Scholar

[4] Knite M., Klemenok I., Shakale G., Valdis Teteris, Janis Zicans, J. Alloys Compd.434-435(2007)850-853

DOI: 10.1016/j.jallcom.2006.08.098

Google Scholar

[5] Zhang P., Zhang H. P., Li Z. H., Wu Y. P., T. van Ree, Polymers for Advanced Technologies, 20(6), (2009) 571

Google Scholar

[6] Jou W. S., Cheng H. Z., Hsu C. F., J. Alloys Compd.434-435(2007)641-645

Google Scholar

[7] Boehm J., Beck M., Hausselt J., 2D- and 3D-transmission electron microscopy and optical microscopy in powder-based micro components, Microsyst Technol 13 (2007):117-125

DOI: 10.1007/s00542-006-0255-3

Google Scholar

[8] Dawan F., Jin Y. Y., Goettert J., Ibekwe S. High functionality of a polymer nanocomposite material for MEMS applications, Microsyst Technol 14 (2008):1451-1459

DOI: 10.1007/s00542-008-0577-4

Google Scholar

[9] Dalton AB, Collins S, Munˇoz E, Razal JM, Ebron VH, Ferraris JP, et al. Super-tough carbon-nanotube fibres. Nature. 423(12) (2003):703.

DOI: 10.1038/423703a

Google Scholar

[10] Sen R, Zhao B, Perea D, Itkis ME, Hu H, Love J, et al. Preparation of single-walled carbon nanotube reinforced polystyrene and polyurethane nanofibers and membranes by electrospinning. NanoLett 4(3) (2004):459–64.

DOI: 10.1021/nl035135s

Google Scholar

[11] Jin L, Bower C, Zhou O. Alignment of carbon nanotubes in a polymer matrix by mechanical stretching. Appl Phy Lett 73(9) (1998):1197–9.

DOI: 10.1063/1.122125

Google Scholar

[12] Li Z M, Li S N, Yang M B, Huang R. A novel approach to preparing carbon nanotube reinforced thermoplastic polymer composites. Carbon, 43(2005): 2397-2429

DOI: 10.1016/j.carbon.2005.04.037

Google Scholar

[13] Sui G, Zhong W H, Fuqua M A, Ulven C A. Crystalline structure and properties of carbon nanofiber composites prepared by melt extrusion. Macromol. Chem.. Phys. 208, (2007) 1928-1936

DOI: 10.1002/macp.200700170

Google Scholar

[14] Bao S P, Tjong S C. Temperature and strain rate dependences of yield stress of polypropylene composite reinforced with carbon nanofibers, Polym. Compos., 30 (2009):1739-1760

DOI: 10.1002/pc.20739

Google Scholar

[15] Jiang H X, Ni Q Q, Natsuki T., Tensile properties and reinforcemetn mechanisms of natural rubber/vapor-grown carbon nanofiber composite, Polym. Compos. 31 (2010): 1099-1104

DOI: 10.1002/pc.20897

Google Scholar

[16] Li J, Ma P C, Chow W S, To C K, Tang B Z, and Kim J K. Correlations between Percolation Threshold, Dispersion State, and Aspect Ratio of Carbon Nanotubes. Advanced Functional Materials, 17 (2007):3207-3215

DOI: 10.1002/adfm.200700065

Google Scholar

[17] Fellahi S., Meddad A, Fisa B., and Favis B.D., Advances in Polymer Technology, 14(3), (1995)165

Google Scholar

[18] Fisa B., Rahmani M., Polym. Eng. Sci., 31(18), (1991)1330

Google Scholar

[19] Xie, L. and Ziegmann, G.: Mechanical properties of the weld line defect in micro injection molding for various nano filled polypropylene composites. Journal of Alloys and Compounds 509, (2011)226-233.

DOI: 10.1016/j.jallcom.2010.09.051

Google Scholar

[20] Xie L., Ziegmann G., Microsyst. Technol., 15(7), (2009)1031

Google Scholar