Experimental Investigation of Machining Parameters on Surface Roughness in Dry and Wet Wire-Electrical Discharge Machining

Article Preview

Abstract:

Wire electrical discharge machining (WEDM) is a thermal process in which the workpiece and the wire (tool) experience an intense local heating in the discharge channel. The high power density results in the erosion of a part of the material from both electrodes by local melting and vaporization. Whilst good surface finish and high material removal rate of the workpiece is a major requirement, the effect of EDM machining factors on these requirements cannot be overlooked. This study investigate the effect of two different machining methods of dry and wet WEDM process as well as the effect of on-time and voltage on the surface roughness of the workpiece. The machining factors used for this study are the pulse current, on-time and voltage. The results of the effect of the two machining methods on the responses are investigated and reported in this paper.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 264-265)

Pages:

831-836

Citation:

Online since:

June 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] S. S. Mahapatra and A. Patnaik, Parametric Optimization of Wire Electrical Discharge Machining (WEDM) Process using Taguchi Method J. of the Braz. Soc. of Mech. Sci. & Eng. Vol. XXVIII (2006), No. 4.

DOI: 10.1590/s1678-58782006000400006

Google Scholar

[2] K. Kanlayasiri, S. Boonmung Effects of wire-EDM machining variables on surface roughness of newly developed DC 53 die steel: Design of experiments and regression model, J. Mats. Proc. Techn. Vol. 192-193 (2007) 459-464.

DOI: 10.1016/j.jmatprotec.2007.04.085

Google Scholar

[3] K. H. Ho and S.T. Newman, State of electrical discharge machining (EDM), Int. J. mach. Tools & Manuf. Vol. 43 (2003). 1287-1300.

DOI: 10.1016/s0890-6955(03)00162-7

Google Scholar

[4] Suleiman Abdulkareem, Ahsan Ali Khan and Mohamed Konneh Reducing electrode wear ratio using cryogenic cooling during electrical discharge machining, Int. J. Adv. Manufact. Techn. (2009), DOI: 10. 1007/s00170-009-2060-5.

DOI: 10.1007/s00170-009-2060-5

Google Scholar

[5] Suleiman Abdulkareem, Ahsan Ali Khan and Mohamed Konneh, Cooling Effect on Electrode and Process Parameters in EDM, Int. J. Mats. & Manuf. Proc. (IJMMP) DOI.

Google Scholar

[6] Y.H. Guu, and H. Hocheng, Improvement of fatigue life of electrical discharge machined AISI D2 tool steel by TiN coating, Mat. Sci. Eng. A 318 (2001) 155-162.

DOI: 10.1016/s0921-5093(01)01268-0

Google Scholar

[7] A. Ramulu, G. Paul, J. Patel, EDM surface effects on the fatigue strength of a 15 Vol% SiCp/Al metal matrix composite material, Compos. Struct. 54 (2001) 79–86.

DOI: 10.1016/s0263-8223(01)00072-1

Google Scholar

[8] Godfrey C. Onwubolu. A note on surface roughness prediction model in machining of carbon steel by PVD coated cutting tools,. American Jour. of App. Scie. 2 (6): 2005. 1109-1112.

DOI: 10.3844/ajassp.2005.1109.1112

Google Scholar

[9] L. Velterop. Influence of wire electrical discharge machining on the fatigue properties of high strength stainless steel. (National Aerospace Laboratory) NLR. A report presentation held at Thermec, (2003) Madrid, Spain. DOI.

DOI: 10.4028/www.scientific.net/msf.426-432.1017

Google Scholar

[10] D.K. Aspinwall, S.L. Soo, A.E. Berrisford, G. Walder Workpiece surface roughness and integrity after WEDM of Ti–6Al–4V and Inconel 718 using minimum damage generator technology CIRP Annals – Manuf. Techn. 57 (2008) 187-190.

DOI: 10.1016/j.cirp.2008.03.054

Google Scholar

[11] ZhanBo Yu, Takahashi Jun and Kunieda Masanori, Dry electrical discharge machining of cemented carbide J. Mats Proc. Techn. Vol. 149, Issues 1-3, (2004), 353-357.

DOI: 10.1016/j.jmatprotec.2003.10.044

Google Scholar

[12] R.A. Mahdavinejad and A. Mahdavinejad, ED machining of WC-Co. J. Mats. Proc. Techn. Vol. 162-163 (2005) 637-643.

DOI: 10.1016/j.jmatprotec.2005.02.211

Google Scholar

[13] S. Singh, S. Maheshwari and P.C. Pandey, Some investigation into the electrical discharge machining of hardened tool steel using different electrode materials J. Mats Proc. Techn. Vol. 149, (2004), 272-277.

DOI: 10.1016/j.jmatprotec.2003.11.046

Google Scholar

[14] S.H. Lee and X.P. Li, Study of the effect of machining parameters on the machining characteristics in electrical discharge machining of tungsten carbide. J. Mats Proc. Techn. Vol. 115 (2001), 344-358.

DOI: 10.1016/s0924-0136(01)00992-x

Google Scholar