Effect of Shoulder Diameter on the Resulting Interfacial Regions of Friction Stir Welds between Aluminium and Copper

Article Preview

Abstract:

This paper reports the effect of shoulder diameter on the resulting interfacial regions of joints between aluminium and copper produced by the friction stir welding process. The welds were produced using three shoulder diameter tools, viz; 15, 18 and 25 mm. This paper focuses on welds produced at a constant rotational speed of 600 rpm and feed rate of 50 mm/min varying the shoulder diameters. Analysis of the force feedback revealed that the advancing force, the downward vertical force and the torque increases as the shoulder diameter increases. Microstructural characterization was conducted on the joint interfaces and it was observed that the widths of the interfacial regions comprising of the Stir Zone and the Thermo – Mechanically Affected Zone (TMAZ) increases as the shoulder size increases.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 299-300)

Pages:

1146-1150

Citation:

Online since:

July 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] W.M. Thomas, E.D. Nicholas, J.C. Needham, M.G. Murch, P. Temple-Smith and C.J. Dawes: Improvements relating to Friction Stir Welding. European Patent Specification 0615 480 B1, 1991. In: Mishra RS, Mahoney MW. (ed. ) Friction Stir Welding and Processing. Materials Park Ohio, ASM International, (2007).

DOI: 10.1002/9781118658345.ch7

Google Scholar

[2] C. Blignault: A friction stir weld tool-force and response surface model characterizing tool performance and weld joint integrity. D. Tech thesis. Faculty of Engineering, Nelson Mandela Metropolitan University, Port Elizabeth, South Africa; (2006).

Google Scholar

[3] P.L. Threadgill: Terminology in friction stir welding. Science and Technology of Welding and Joining Vol. 12(4) (2007), p.357.

DOI: 10.1179/174329307x197629

Google Scholar

[4] K. Elangovan and V. Balasubramanian: Materials and Design Vol. 29 (2008), pp.362-373.

Google Scholar

[5] Z. Zhang, Y.L. Liu and J.T. Chen: International Journal of Advanced Manufacturing Technology Vol. 45 (2009), p.889.

Google Scholar

[6] L. Cederqvist and A. P Reynolds: Properties of friction stir welding aluminium lap joints. 2nd International FSW symposium, Gothenburg, Sweden. 26-28 June (2000). TWI (UK). Retrieved: CD-ROM.

DOI: 10.1108/aa.2000.03320bab.005

Google Scholar

[7] T. Khaled: An outsider looks at Friction stir welding. Federal Aviation Administration. Report number: ANM-112N-05-06 (2005).

Google Scholar