Print Parameters Influence on Parts' Quality and Calibration with 3DP-Part II: Print Parameters Calibration and Contour Accuracy Control

Article Preview

Abstract:

In 3DP process, part has a large contour error due to the print machine, printing parameters, the characters of part materials and other factors. In this paper, based on the result from the Part I, the experimental method is used to study on the part contour error by placing 56 cubes in the manufacturing box in 3DP process. When the binder saturation level and the powder layer thickness are fixed, the contour error for cubes in X, Y and Z directions is obtained, and the leaking error compensation value, also means bleed compensation for the binder in different directions are achieved, and bleed compensation is used to calibrate the printer parameters. The case study also verifies the result in 3DP process, which is effectiveness in parts’ contour error compensation.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 399-401)

Pages:

1687-1692

Citation:

Online since:

November 2011

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Dimitrov, D., Schreve, K. and de Beer, N. Advances in three dimensional printing state of the art and future perspectives [J]. Rapid Prototyping Journal,2006,12(3):36-47.

DOI: 10.1108/13552540610670717

Google Scholar

[2] H-S., Shin, H-J. and Lee, K.H. Byun. Design of benchmarking part and selection of optimal rapid prototyping processes [C]. Proceedings of the Second International Conference on Rapid Prototyping and Manufacturing, 2002, 19-22 : 469-77.

Google Scholar

[3] D. Dimitrov and W. van Wijck. Investigating the achievable accuracy of three dimensional printing [J]. Rapid Prototyping Journal, 2006, 1:42-52.

DOI: 10.1108/13552540610637264

Google Scholar

[4] Albert W.L. Yao and Y.C. Tseng. A robust process optimization for a powder type rapid prototyper.[J]. Rapid Prototyping Journal, 2002, 8(3):180-189.

DOI: 10.1108/13552540210431004

Google Scholar

[5] Yan Liang. The form accuracy analysis in 3DP rapid prototype process [J]. Mechanical engineer, 2009, 5:42-43.

Google Scholar

[6] W. Rattanawong, S.H. Masood andP. Iovenitti. A volumetric approach to part-build orientations in rapid prototyping[J]. Journal of Materials Processing Technology,2001, 119 : 348-353.

DOI: 10.1016/s0924-0136(01)00924-4

Google Scholar

[7] Houcai Liu, Aimin Chu, Study on manufacturing direction of part for 3DP rapid prototype processing [J]. Journal of Engineering Graphics, 2009,3:40-45.

Google Scholar

[8] A. Butscher , M. Bohner, S. Hofmann , L. Gauckler, R. Müller, Structural and material approaches to bone tissue engineering in powder-based three-dimensional printing[J], Acta Biomaterialia, 7, (2011) 907–920.

DOI: 10.1016/j.actbio.2010.09.039

Google Scholar