Modeling the Hydrodynamic Lubrication Function of Scrapings in Machine Tool Slideways

Article Preview

Abstract:

Slideways in machine tools are usually scraped to form small oil reservoirs serving as hydrodynamic wedges to generate hydrodynamic pressure and separate the carriage from the slideway during the sliding movement of the carriage. The pressure distribution and load carrying capacity are among the most important parameters in these hydrodynamic bearings. In the present work, the hydrodynamic lubrication theory has been adapted for use in modeling the hydrodynamic lubrication function of scrapings in machine tool slideways. A specially designed experimental setup was employed to verify the theoretical estimation for pressure distribution in scrapings. The experiments were implemented by using capillary tubes mounted in different distances along the scrapings for obtaining the profile of the hydrodynamic pressure distribution. The ram effect could also be clearly distinguished which exhibited its role with a pressure rise at the inlet to the bearing.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1035-1040

Citation:

Online since:

January 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J. Frene, D. Nicolas, B. Degueurce, D. Berthe, M. Godet: Hydrodynamic lubrication; bearings and thrust bearings, edited by D. Dowson, Elsevier publishing, France (1997).

Google Scholar

[2] A.A. Elsharkawy, L.H. Guedouar: Hydrodynamic lubrication of porous journal bearings using a modified Brinkman-extended Darcy model, Journal of Tribology International, Vol. 34 (2001), p.767.

DOI: 10.1016/s0301-679x(01)00070-6

Google Scholar

[3] J. Frene, V.N. Constantinescu: Non-laminar flow in hydrodynamic lubrication, Journal of The Third Body Concept, (1996).

Google Scholar

[4] A.C. Bannwarta, K.L. Cavalcab, G.B. Daniel: Hydrodynamic bearings modeling with alternate motion, Journal of Mechanics Research Communications, Vol. 37 (2010), p.590.

DOI: 10.1016/j.mechrescom.2010.07.003

Google Scholar

[5] A.A. Elsharkawy: On the hydrodynamic liquid lubrication analysis of slider/disk interface, Journal of Int. J. of Mechanical Science, Vol. 43 (2001) , p.177.

DOI: 10.1016/s0020-7403(99)00109-5

Google Scholar

[6] H.E. Rasheed: Effect of surface waviness on the hydrodynamic lubrication of a plain cylindrical sliding element bearing, Journal of Wear, Vol. 223 (1998), p.1.

DOI: 10.1016/s0043-1648(98)00263-4

Google Scholar

[7] N.B. Naduvinamani, A. Siddangouda: Effect of surface roughness on the hydrodynamic lubrication of porous step-slider bearings with couple stress fluids, Journal of Tribology International, Vol. 40 (2007), p.780.

DOI: 10.1016/j.triboint.2006.07.003

Google Scholar

[8] A. Almqvist, D. Lukkassen, A. Meidell, P. Wall: New concepts of homogenization applied in rough surface hydrodynamic lubrication, Int. J. of Engineering Science, Vol. 45 (2007), p.139.

DOI: 10.1016/j.ijengsci.2006.09.005

Google Scholar

[9] H. So, C.H. Chen: Effects of micro-wedges formed between parallel surfaces on mixed lubrication – Part I: Experimental evidence, Journal of Tribology Letters, Vol. 17 (2004).

DOI: 10.1023/b:tril.0000044499.67099.74

Google Scholar

[10] H. Yu, X. Wang, F. Zhou: Geometric shape effects of surface texture on the generation of hydrodynamic pressure between conformal contacting surfaces, Journal of Tribology Letters, Vol. 37 (2010), p.123.

DOI: 10.1007/s11249-009-9497-4

Google Scholar

[11] H.L. Costa, I.M. Hutchings: Hydrodynamic lubrication of textured steel surfaces under reciprocating sliding conditions, Journal of Tribology International, Vol. 40 (2007), p.1227.

DOI: 10.1016/j.triboint.2007.01.014

Google Scholar

[12] R.S. Dwyer-Joycea, P. Harpera, B.W. Drinkwaterb: A method for the measurement of hydrodynamic oil films using ultrasonic reflection, Journal of Tribology Letters, Vol. 17 (2003), p.337.

DOI: 10.1023/b:tril.0000032472.64419.1f

Google Scholar

[13] X. Zhang, W. Bai, Y. Chen: An approach for accurate measurement of lubricant film thickness based on fiber-optical displacement sensor, in: Proc. of. IEEE International Conference on Mechatronics and Automation, (2007), p.3015.

DOI: 10.1109/icma.2007.4304040

Google Scholar

[14] F. Guo, P.L. Wong, Z. Fu, C. Ma: Interferometry measurement of lubricating films in slider-on-disc contacts, Journal of Tribology Letters, Vol. 39 (2010), p.71.

DOI: 10.1007/s11249-010-9575-7

Google Scholar

[15] W.H. Chua, G.W. Stachowiak: The study of the dynamic thickness of organic boundary films under metallic sliding contact, Journal of Tribology Letters, Vol. 39 (2010), p.151.

DOI: 10.1007/s11249-010-9628-y

Google Scholar

[16] T. M. Birchall, G.P. Kearney, A.J. Moss: Studies of friction and lubrication of machine tool slideway, Journal of Int. J. of Machine Tool Design, Vol. 2 (1962) , p.317.

DOI: 10.1016/0020-7357(62)90018-5

Google Scholar

[17] H. Yukeng, C. Darong and Z. Linqing: Effect of surface topography of scraped machine tool guideways on their tribological behavior, Journal of Tribology International, Vol. 18 (1985), p.125.

DOI: 10.1016/0301-679x(85)90054-4

Google Scholar

[18] G.W. Stachowiak, A.W. Batchelor: Engineering tribology, Elsevier publishing , (1993).

Google Scholar