Influence of Cup Wheel Grinding and Etching Pretreatment on Residual Stress and Surface Topography for Coated Cemented Carbide Tools

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Cup wheel grinding and etching pretreatment are widely used in complex coated cemented carbide cutting tools machining process. The two processes determine different surface properties due to various mechanical and thermal loads in grinding and complex chemical reaction in etching pretreatment. In this paper, the effect of the grinding wheel speed, the grinding feed rate and the etching time with the Murakami and acid solution on the residual stress and surface topography of coated cemented carbide cutting tools are investigated. After each process, the samples are characterized by scanning electron microscopy and X-ray diffraction. It is found that the grinding wheel speed has a significant influence on residual stress measured in the WC phase. Etching by Murakami generated smooth surface, which partly removed the near-surface residual stress quickly but cannot eliminate.

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10-14

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April 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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