Improvement of Adhesion Strength of Electroless Nickel Coating on AZ91D by Anodized Oxide Interlayer

Article Preview

Abstract:

Nickel-oxide duplex coatings were successfully deposited on magnesium alloy (AZ91D) by anodizing and electroless nickel-phosphorus plating processes. The anodizing interlayer was used to increase the adhesion strength of Ni-P layer. The electroless Ni-P coating enhances the corrosion resistance of the anodic oxide layer. Specimen of AZ91D magnesium alloy was polished firstly. The anodizing process was preceded in alkaline anodizing solution at 24 °C, and the bath voltage maintained at 70 volts for 2 hours. Successive electroless Ni-P plating was used to achieve the sandwich structure. The surface morphologies of the coatings were observed by field-emission scanning electron microscopy (FE-SEM). The adhesion strength was measured by pull-off tester. The electrochemical behavior of coatings with corrosion resistance in 3.5 wt.% NaCl solution was evaluated by potential polarization curve. The experimental results showed that the adhesion strength of directly deposited coating and duplex coating were 115.4 kgf/cm2 and 142.2 kgf/cm2, respectively. The adhesion strength of coatings on AZ91D magnesium alloy was improved by the synergistic effect between anodized magnesium oxide and Ni-P layer in duplex coating.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

90-95

Citation:

Online since:

April 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Y. Kojima, T. Aizawa, S. Kamado, Protium absorbing and desorbing characteristics of Mg2Ni-Mn alloy, Mater. Sci. Forum 350-351 (2000) 321-328.

DOI: 10.4028/www.scientific.net/msf.350-351.321

Google Scholar

[2] William D. Callister, Jr. Materials science and engineering an introduction, John Wiley & Sons, New York, 2003.

Google Scholar

[3] L.L. Shi, Y.J. Xu, K. Li, Z.P. Yao and S.Q. Wu, Effect of additives on structure and corrosion resistance of ceramic coatings on Mg-Li alloy by micro-arc oxidation, Current Applied Physics 10 (3) (2010) 719-723.

DOI: 10.1016/j.cap.2009.10.011

Google Scholar

[4] D.S. Tawil, Corrosion and surface protection developments, in the proceedings of the conference of magnesium technology, (1986) 66-70

Google Scholar

[5] Abdel Salam Hamdy, M. Farahat, Chrome-free zirconia-based protective coatings for magnesiumalloys, Surf. Coat. Technol. 204 (16-17) (2010) 2834-2840.

DOI: 10.1016/j.surfcoat.2010.02.063

Google Scholar

[6] J. E. Gray, B. Luan, Protective coatings on magnesium and its alloys-a critical review, J. Alloys Comp.336 (2002) 88-113.

DOI: 10.1016/s0925-8388(01)01899-0

Google Scholar

[7] L.L. Li, Y.L. Cheng, H.M. Wang, Z. Zhang, Anodization of AZ91 magnesium alloy in alkaline solution containing silicate and corrosion properties of anodized films, Transactions of Nonferrous Metals Society of China 18 (3) (2008) 722-727.

DOI: 10.1016/s1003-6326(08)60124-7

Google Scholar

[8] Abdel Salam Hamdy, The effect of surface modification and stannate concentration on the corrosion protection performance of magnesium alloys, Surf. Coat. Technol. 203 (3-4) (2008) 240-249.

DOI: 10.1016/j.surfcoat.2008.08.070

Google Scholar

[9] D.C. Xue, Y.H. Yun, Mark J. Schulz, Vesselin Shanov, Corrosion protection of biodegrafable magnesium implants using anodizing, Mater. Sci. Eng. C, 31 (2) (2011) 215-223.

DOI: 10.1016/j.msec.2010.08.019

Google Scholar

[10] L.L. Gao, C.H. Zhang, M.L. Zhang, X.M. Huang and X. Jiang, Phytic acid conversion coating on Mg-Li alloy, Journal of Alloys and Compounds, 485 (1-2) (2009) 789-793.

DOI: 10.1016/j.jallcom.2009.06.089

Google Scholar

[11] Y. Mizutani, S.J. Kim, R. Ichino, M. Okido, Anodizing of Mg alloys in alkaline solutions, Surf. Coat. Technol. 169-170 (2003) 143-146.

DOI: 10.1016/s0257-8972(03)00214-7

Google Scholar

[12] L.H. Chiu, C.C. Chen and C.F. Yang, Improvement of corrosion properties in an aluminum-sprayed AZ31 magnesium alloy by a post-hot pressing and anodizing treatment, Surface and Coatings Technology 191 (2005) 181-187.

DOI: 10.1016/j.surfcoat.2004.02.035

Google Scholar

[13] Z.M. Liu and W. Gao, Electroless nickel plating on AZ91 Mg alloy substrate, Surf. Coat. Technol. 200 (16-17) (2006) 5087-5093.

DOI: 10.1016/j.surfcoat.2005.05.023

Google Scholar

[14] Yongshan Tao, Tianying Xiong, Chao Sun, Huazi Jin, Hao Du, Tiefan Li, Effect of α-Al2O3 on the properties of cold sprayed Al/α-Al2O3 composite coatings onAZ91D magnesium alloy, Appl. Surf. Sci. 256 (1) (2009) 261-266.

DOI: 10.1016/j.apsusc.2009.08.012

Google Scholar

[15] Jinwei Tang, Kazuhisa Azumi, Influence of zincate pretreatment on adhesion strength of a copper electroplating layer on AZ91 D magnesium alloy, Surf. Coat. Technol. 205 (2011) 3050-3057

DOI: 10.1016/j.surfcoat.2010.11.021

Google Scholar

[16] H.P. Duan, C.W. Yan and F.H. Wang, Electrochim. Acta (2007). H. Zhang, F. Cao, L.R. Chang, J.J. Zheng, Z. Zhang, J.Q. Zhang, C. Cao, Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy, Appl. Surf. Sci. 257 (21) (2011) 9213-9220.

DOI: 10.1016/j.apsusc.2011.06.006

Google Scholar

[17] W. Mu, Y. Han, Characterization and properties of the MgF2/ZrO2 composite coating on magnesium prepared by micro-arc oxidation, 202 (2008) 4278-4284.

DOI: 10.1016/j.surfcoat.2008.03.022

Google Scholar

[18] Y.W. Song, D.Y. Shan, R.S. Chen, E.H. Han, A novel dual nickel coating on AZ91D magnesium alloy, Trans. Nonferrous Met. Soc. China 18 (2008) s339-343.

DOI: 10.1016/s1003-6326(10)60228-2

Google Scholar

[19] ASTM Standard Designation B 480-88.

Google Scholar

[20] Y. Sakata, Electroless nickel plating directly on magnesium alloy die castings, in: 74th AESF Technical Conference, (1987) 15-22

Google Scholar

[21] W.A. Fairweather, Electroless nickel plating of magnesium, Transactions of IMF, 75 (1997) 113.

DOI: 10.1080/00202967.1997.11871154

Google Scholar

[22] K. Hari Krishnan, S. John, K.N. Srinvasan, J. Praveen, M. Ganesan and P.M. Kavimani, A overall aspect of electroless Ni-P depositions- A review article, Metal Mater. Trans. A 37 (6) (2006) 1917-1926.

DOI: 10.1007/s11661-006-0134-7

Google Scholar

[23] R. Elansezhian, B. Ramamoorthy and P. Kesavan Nair, Effect of Surfactants on the Mechanical Properties of Electroless (Ni–P) Coating." Surf. Coat. Technol., 203 (1) (2008) 709-712.

DOI: 10.1016/j.surfcoat.2008.08.021

Google Scholar