Investigation of Deformation Behavior during Cold Rolling Cladding Process of Four-Layer Composite Aluminum Alloys

Article Preview

Abstract:

Two different types of aluminum alloys of AA5005 and AA6061 were used to fabricate four-layer laminated composite materials by the cold rolling cladding technology. The original sheet metals were annealed at 500 °C for three hours to achieve equiaxed microstructures, with an average grain size of 50 µm for AA5005 and 38 µm for AA6061. Tensile tests of these two alloys have been conducted and the results were used as the input parameters to build the finite element model. The influences of sample assembling order and frictional conditions on the deformation behavior have been studied in the present work. In the experiments, very good bonding with no delamination between four layers was attained. Similar hardness has been observed for both AA5005 layer (about 79.6 Hv) and AA6061 layer (about 80.3 Hv) in the laminated composite materials.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

424-429

Citation:

Online since:

January 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] K. Yu, J. Zhao, J. Song, Y. Hu, S. Li, Effect of interface structures on the application properties of Ni/Al clad composite, Compos. Int. 18 (2011) 399-406.

DOI: 10.1163/156855411x595816

Google Scholar

[2] H.S. Liu, B. Zhang, G.P. Zhang, Enhanced toughness and fatigue strength of cold roll bonded Cu/Cu laminated composites with mechanical contrast, Scripta Mater. 65 (2011) 891-894.

DOI: 10.1016/j.scriptamat.2011.08.001

Google Scholar

[3] L.H. Su, C. Lu, K. Tieu, G.Y. Deng, X.D. Sun, Ultrafine grained AA1050/AA6061 composite produced by accumulative roll bonding, Mater. Sci. Eng. A 559 (2013) 345-351.

DOI: 10.1016/j.msea.2012.08.109

Google Scholar

[4] K.S. Lee, D.H. Yoon, H.K. Kim, Y.N. Kwon, Y.S. Lee, Effect of annealing on the interface microstructure and mechanical properties of a STS-Al-Mg 3-ply clad sheet, Mater. Sci. Eng. A 556 (2012) 319-330.

DOI: 10.1016/j.msea.2012.06.094

Google Scholar

[5] X.P. Zhang, T.H. Yang, J.Q. Liu, X.F. Luo, J.T. Wang, Mechanical properties of an Al/Mg/Al trilaminated composite fabricated by hot rolling, J. Mater. Sci. 45 (2010) 3457-3464.

DOI: 10.1007/s10853-010-4373-z

Google Scholar

[6] D. Stamm, Titanium/aluminum exhaust system weighs 40% less, Advan. Mater. Process. 163 (2005) 11.

Google Scholar

[7] L.H. Su, C. Lu, L.Z. He, L.C. Zhang, P. Guagliardo, K. Tieu, S.N. Samarin, H.J. Li, Study of vacancy-type defects by positron annihilation in ultrafine-grained aluminum severely deformed at room and cryogenic temperatures, Acta Mater. 60 (2012).

DOI: 10.1016/j.actamat.2012.04.003

Google Scholar

[8] C. Lu, K. Tieu, D. Wexler, Significant enhancement of bond strength in the accumulative roll bonding process using nano-sized SiO2 particles, J. Mater. Process Technol. 209 (2009) 4830-4834.

DOI: 10.1016/j.jmatprotec.2009.01.003

Google Scholar

[9] A. Segawa, T. Kawanami, Rolling-deformation characteristics of clad materials determined by model experiments and numerical simulation: Numerical simulation of clad rolling by the rigid plastic FEM, J. Mater. Process. Technol. 53 (1995) 544-551.

DOI: 10.1016/0924-0136(95)99029-p

Google Scholar

[10] H.G. Kang, J.K. Kim, M.Y. Huh, O. Engler, A combined texture and FEM study of strain states during roll-cladding of five-ply stainless steel/aluminum composites, Mater. Sci. Eng. A 452-453 (2007) 347-358.

DOI: 10.1016/j.msea.2006.10.130

Google Scholar