The Effect of Electron Beam Energy Density on Temperature Field for Electron Beam Melting

Article Preview

Abstract:

Electron beam melting (EBM) is a relatively new rapid, additive manufacturing technology which can allow for the fabrication of complex, multi-functional metal or alloy monoliths by CAD-directed, selective melting of precursor powder beds. By altering the beam parameters and scan strategies, powder burn-through phenomena and uneven temperature field can be improved. In this paper the analyses for editable electron beam scanning track are presented based on the influence to the temperature field over the formation zone and the powder burn-through phenomena. The most promising strategy, non-uniform scanning mode for irregular scanning path, is approved by the ANSYS simulation and a two-dimensional scan experiment. The result shows non-uniform scanning mode can improve the uniformity of the temperature field and reduce the powder burn-through phenomena.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

631-638

Citation:

Online since:

February 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Carolin Köner, Elham Attar, Peter Heinl. Mesoscopic simulation of selective beam melting processes[J], Journal of Materials Processing Technology. 2011, 211: 978-987.

DOI: 10.1016/j.jmatprotec.2010.12.016

Google Scholar

[2] Denis C, Ola H, Harvey W. Characterization of H13 steel produced via electron beam melting. Rapid Prototyping Journal, 2004, 10(1): 35-41.

DOI: 10.1108/13552540410512516

Google Scholar

[3] Nikolas Hrabe, TimothyQuinn. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part1: Distance from build plate and part size, Materials Science & Engineering A , 2013, 573: 264–270.

DOI: 10.1016/j.msea.2013.02.064

Google Scholar

[4] Waurzyniak P. Rapid metal rapid manufacturing and rapid tooling for metal parts gain support. Manufacturing Engineering, 2003, 131(5): 49-57.

Google Scholar

[5] LU Wei , LIN Feng , HAN Jiandong , QI Haibo , YAN Naisheng. Scan Strategy in Electron Beam Selective Melting[J]. TSINGHUA SCIENCE AND TECHNOLOGY, 2009, 14(S1): 120-126.

DOI: 10.1016/s1007-0214(09)70078-1

Google Scholar

[6] Chen Yunxia, Zhu Miaofeng, Lu Fenggui, et al. Temperature field simulation of electron beam rapid prototyping[J]. Transactions of the China Welding Instution, 2009, 30( 4) : 33-37.

Google Scholar