Search for Rapid Quality Control of Ni-Cr-Mo Low Alloy Steels Using Multifaceted Approaches for Fracture Toughness Estimation

Article Preview

Abstract:

This report aims to illustrate some multifaceted approaches for estimating fracture toughness of high-strength Ni-Cr-Mo low alloy steels in order to search for a suitable methodology for their rapid quality control in industrial production. The chemistry, microstructure, hardness, tensile and impact toughness properties of the selected AISI 4335 grade steels from different batches of commercial productions were assessed by standard methods. Measurement of plane strain fracture toughness (KIc), dynamic fracture toughness (KId) and fracture toughness using chevron notched bend bar specimens (KIcv) have been done on the selected steels. The magnitudes of KIc depend on the amount of inclusions and tramp elements in different batches of production. The values of KId estimated by LEFM approach and KIcv are in reasonably close agreement with KIc values but the latter methodology indicates the potential to be an alternate approach. Comparative assessments of KId and KIcv values with respect to KIc values of the steels have been made using concepts based on fracture mechanics and inherent characteristics of test parameters.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

130-137

Citation:

Online since:

May 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] W. S. Lee, and T. T. Su, Mechanical Properties and Microstructural Features of AISI 4340 High-Strength Alloy Steel Under Quenched and Tempered Conditions, J. Mater. Process. Tech., 87(1999)198-206.

DOI: 10.1016/s0924-0136(98)00351-3

Google Scholar

[2] C. L. Briant and S. K. Banerjee, Intergranular Failure in Steel: The Role of Grain-Boundary Composition, Int. Met. Rev., 23(1978)164.

Google Scholar

[3] K. J. Irvine, The development of high strength steel, Journal of Iron Steel Inst., 12(1962)620.

Google Scholar

[4] R. N. Jha, K. Dutta, and K. K. Ray, Effect of tempering on mechanical properties of V-added AISI 4335 steel, ISIJ International, 50 (2010) 607-612.

DOI: 10.2355/isijinternational.50.607

Google Scholar

[5] K. K. Ray and R. N. Jha, Probabilistic fracture resistance of a forged quality medium carbon alloy steel, Key Engg. Mater., 488-489(2012)53-56.

DOI: 10.4028/www.scientific.net/kem.488-489.53

Google Scholar

[6] K. K. Ray, Simpler Estimation of Fracture Toughness During Materials Development, Process Optimization and Quality Control of Structural Materials, Mater. Sci. For., 736 (2013) 192-206.

DOI: 10.4028/www.scientific.net/msf.736.192

Google Scholar

[7] H. K. Kwon, J. C. Cha, and C. H. Kim, The effect of grain size on fracture behaviour of tempered martensite embrittlement for AISI 4340 steel, Mater. Sci. Engg., 10(1988)121.

DOI: 10.1016/0025-5416(88)90247-9

Google Scholar

[8] R.W. Hertzberg: Deformation and Fracture Mechanics of Engineering Materials, third ed, John Wiley and Sons, US (1989).

Google Scholar

[9] S. K. Putatunda, Effect of size on plasticity and fracture toughness, Engg. Fract. Mech., 25(1986)429-439.

Google Scholar

[10] K. Angamuthu, B. Guha, and D. R. G. Achar, Investigation of dynamic fracture toughness (J1d) behavior of strength mis-matched Q & T steel weldments using instrumented Charpy impact testing, Engg. Fract. Mech, 64(1999)417-432.

DOI: 10.1016/s0013-7944(99)00093-4

Google Scholar

[11] T. Kobayashi, I. Yamamoto, and M. Niinomi, Evaluation of dynamic fracture toughness parameters by instrumented Charpy impact test, Engg. Fract. Mech, 24(1986)773-782.

DOI: 10.1016/0013-7944(86)90249-3

Google Scholar

[12] L. M. Barker, A simplified method for measuring plane strain fracture toughness, Engg. Fract. Mech., 9(1977)361-364.

DOI: 10.1016/0013-7944(77)90028-5

Google Scholar

[13] W. Shang-Xian, Compliance and stress intensity factor of chevron notched three point bend specimen, ASTM STP 855(1984) 176-189.

DOI: 10.1520/stp32729s

Google Scholar