Experimental Investigation of Optimization of Machining Parameters in Abrasive Water Jet Machining

Article Preview

Abstract:

Now a days, Non-Conventional Machining process is gaining more attention by the researchers. Abrasive Water jet machining (AWJM) is one of such machining process where material is removed with abrasive slurry as cutting tool. The present work discuss about the development of an optimal solution for minimizing surface roughness using a response surface methodology (RSM) while machining of EN grade steel. The machining parameters considered for the study are Abrasive Grain Size (AGS) and Hydraulic Pressure (HP) and Stand Off Distance (SOD) and the Abrasive Flow Rate (AFR). The response parameter is surface roughness (Ra). The experiments are performed based on the Box-Behnken design. Additionally, the significance of the developed optimization design has been identified using analysis of variance (ANOVA). Finally, the validity and adequacy of the developed model are done through confirmation tests. Key Words: Abrasive Water jet Machining, Response Surface Methodology, Optimization, ANOVA

You might also be interested in these eBooks

Info:

Periodical:

Pages:

101-109

Citation:

Online since:

September 2022

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2022 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Hocheng, H. Y. Tsai, J. J. Shiue, and B. Wang, Feasibility study of abrasive-waterjet milling of fiber-reinforced plastics,, J. Manuf. Sci. Eng. Trans. ASME, vol. 119, no. 2, p.133–142, (1997).

DOI: 10.1115/1.2831088

Google Scholar

[2] J. Folkes, Waterjet-An innovative tool for manufacturing,, J. Mater. Process. Technol., vol. 209, no. 20, p.6181–6189, (2009).

DOI: 10.1016/j.jmatprotec.2009.05.025

Google Scholar

[3] A. W. Momber, Principles of Abrasive Water Jet Machining. (2018).

Google Scholar

[4] J. Wang and W. C. K. Wong, A study of abrasive waterjet cutting of metallic coated sheet steels,, Int. J. Mach. Tools Manuf., vol. 39, no. 6, p.855–870, (1999).

DOI: 10.1016/s0890-6955(98)00078-9

Google Scholar

[5] M. Chithirai Pon Selvan, N. Mohana Sundara Raju, and H. K. Sachidananda, Effects of process parameters on surface roughness in abrasive waterjet cutting of aluminium,, Front. Mech. Eng., vol. 7, no. 4, p.439–444, (2012).

DOI: 10.1007/s11465-012-0337-0

Google Scholar

[6] P. S. Chakravarthy and N. R. Babu, New approach for selection of optimal process parameters in Abrasive Water Jet cutting,, Mater. Manuf. Process., vol. 14, no. 4, p.581–600, (1999).

DOI: 10.1080/10426919908914851

Google Scholar

[7] F. Müller and J. Monaghan, Non-conventional machining of particle reinforced metal matrix composite,, Int. J. Mach. Tools Manuf., vol. 40, no. 9, p.1351–1366, (2000).

DOI: 10.1016/s0890-6955(99)00121-2

Google Scholar

[8] A. A. Khan and M. M. Haque, Performance of different abrasive materials during abrasive water jet machining of glass,, J. Mater. Process. Technol., vol. 191, no. 1–3, p.404–407, (2007).

DOI: 10.1016/j.jmatprotec.2007.03.071

Google Scholar

[9] U. Çaydaş and A. Hasçalik, A study on surface roughness in abrasive waterjet machining process using artificial neural networks and regression analysis method,, J. Mater. Process. Technol., vol. 202, no. 1–3, p.574–582, (2008).

DOI: 10.1016/j.jmatprotec.2007.10.024

Google Scholar

[10] M. A. Azmir and A. K. Ahsan, Investigation on glass/epoxy composite surfaces machined by abrasive water jet machining,, J. Mater. Process. Technol., vol. 198, no. 1–3, p.122–128, (2008).

DOI: 10.1016/j.jmatprotec.2007.07.014

Google Scholar

[11] J. Wang and D. M. Guo, The cutting performance in multipass abrasive waterjet machining of industrial ceramics,, J. Mater. Process. Technol., vol. 133, no. 3, p.371–377, (2003).

DOI: 10.1016/s0924-0136(02)01125-1

Google Scholar

[12] M. Chithirai, P. Selvan, N. Mohana, and S. Raju, Assessment of Process Parameters in Abrasive Waterjet Cutting of Stainless Steel,, Int. J. Adv. Eng. Technol., vol. 34, no. 3, p.34–40, (2011).

DOI: 10.1007/s11465-012-0337-0

Google Scholar

[13] L. NAGDEVE, V. CHATURVEDI, and J. VIMAL, Implementation of Taguchi Approach for Ptimization of Abrasive Water Jet Machining Process Parameters,, Int. J. Instrum. Control Autom., p.224–228, (2012).

DOI: 10.47893/ijica.2012.1041

Google Scholar

[14] A. A. P. U. D. Gulhane*, P. P. Patkar, P. P. Toraskar, S. P. Patil, ANALYSIS OF ABRASIVE JET MACHINING PARAMETERS ON MRR AND KERF WIDTH OF HARD AND BRITTLE MATERIALS LIKE CERAMIC,, nternational J. Des. Manuf. Technol. (IJDMT), ISSN 0976 – Int. J. Des. Manuf. 6995(Print), ISSN 0976 – 7002(Online) Vol. 4, Issue 1, Janu, vol. 4, no. 1, p.51–58, (2013).

DOI: 10.34218/ijdmt.4.1.2013.30320130401005

Google Scholar

[15] S. Ekinović and ; S Yalcin, Application of Modelling and Optimization Methods in Abrasive Water Jet Machining,, J.Vivancos J. Trends Dev. Mach. Assoc. Technol., vol. 16, no. 1, p.59–62, (2012).

Google Scholar

[16] J. Jeykrishnan, B. Vijaya Ramnath, S. Sree Vignesh, P. Sridharan, and B. Saravanan, Optimization of process parameters in abrasive water jet machining/cutting (AWJM) of nickel alloy using traditional analysis to minimize kerf taper angle,, Mater. Today Proc., vol. 16, p.392–397, (2019).

DOI: 10.1016/j.matpr.2019.05.106

Google Scholar

[17] T. V. K. Gupta, J. Ramkumar, P. Tandon, and N. S. Vyas, Application of artificial neural networks in abrasive water jet milling,, Procedia CIRP, vol. 37, no. December, p.225–229, (2015).

DOI: 10.1016/j.procir.2015.08.076

Google Scholar

[18] J. Viswanath, C. L. Tulasi, and K. Anand Babu, Optimizing the process parameters of AWJM using Taguchi method and ANOVA on Inconel 625,, ARPN J. Eng. Appl. Sci., vol. 13, no. 5, p.1578–1586, (2018).

Google Scholar

[19] V. Chaturvedi and D. Singh, Multi response optimization of process parameters of abrasive water jet machining for stainless steel AISI 304 using VIKOR approach coupled with signal to noise ratio methodology,, J. Adv. Manuf. Syst., vol. 14, no. 2, p.107–121, (2015).

DOI: 10.1142/s0219686715500080

Google Scholar

[20] R. M. Samson, S. Rajak, T. D. B. Kannan, and K. R. Sampreet, Optimization of Process Parameters in Abrasive Water Jet Machining of Inconel 718 Using VIKOR Method,, J. Inst. Eng. Ser. C, vol. 101, no. 3, p.579–585, (2020).

DOI: 10.1007/s40032-020-00569-4

Google Scholar

[21] Jagadish, S. Bhowmik, and A. Ray, Prediction of surface roughness quality of green abrasive water jet machining: a soft computing approach,, J. Intell. Manuf., vol. 30, no. 8, p.2965–2979, (2019).

DOI: 10.1007/s10845-015-1169-7

Google Scholar

[22] N. Yuvaraj and M. Pradeep Kumar, Multiresponse Optimization of Abrasive Water Jet Cutting Process Parameters Using TOPSIS Approach,, Mater. Manuf. Process., vol. 30, no. 7, p.882–889, (2015).

DOI: 10.1080/10426914.2014.994763

Google Scholar