Use of Alternative Limestone Fillers as Sand Replacement in Mortars

Article Preview

Abstract:

Limestone fillers are increasingly recognized as a sustainable alternative to cement and sand in mortar and concrete mixtures, driven by environmental concerns over the excessive use of natural resources and raw materials. This study investigates the potential exploitation of different limestone fillers, waste products of the quarrying industry, in the production of cementitious composites. The investigation includes the physico-mechanical characterization of a number of mixtures with different percentages of limestone fillers used as partial replacement to sand. The results show that increasing the limestone filler content negatively influences the mechanical performance of the hardened end-products, decreases their density and increases their open porosity. At the same time, increased clay particle content in the limestone filler decreases the workability of the fresh mixtures.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

95-100

Citation:

Online since:

June 2025

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2025 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Projet FILLTECH Fillers calcaires: quel avenir dans les bétons?, CSTC, le Centre 'Terre et Pierre' et le département ArGEnCo de l'Université de Liège, Publications: CSTC-Contact, no. 19. (2008).

Google Scholar

[2] Menadi, B., Kenai, S., Khatib, J., & Aït-Mokhtar, A. Strength and durability of concrete incorporating crushed limestone sand. Construction and Building Materials, 23(2), 625–633. https://doi.org/10.1016/j.conbuildmat.2008.02.005. (2009).

DOI: 10.1016/j.conbuildmat.2008.02.005

Google Scholar

[3] Wang, D., Shi, C., Farzadnia, N., Shi, Z. and Jia, H., 2018. A review on effects of limestone powder on the properties of concrete. Construction and building materials, 192, pp.153-166.

DOI: 10.1016/j.conbuildmat.2018.10.119

Google Scholar

[4] Wang, D., Shi, C., Farzadnia, N., Shi, Z., Jia, H. and Ou, Z., 2018. A review on use of limestone powder in cement-based materials: Mechanism, hydration and microstructures. Construction and Building Materials, 181, pp.659-672.

DOI: 10.1016/j.conbuildmat.2018.06.075

Google Scholar

[5] Panesar, D.K. and Zhang, R., 2020. Performance comparison of cement replacing materials in concrete: Limestone fillers and supplementary cementing materials–A review. Construction and building materials, 251, p.118866.

DOI: 10.1016/j.conbuildmat.2020.118866

Google Scholar

[6] Benabed, B., Soualhi, H., Belaidi, A.S.E., Azzouz, L. and Kenai, S., 2016. Effect of limestone powder as a partial replacement of crushed quarry sand on properties of self-compacting repair mortars. Journal of Building Materials and Structures, 3(1), pp.15-30.

DOI: 10.34118/jbms.v3i1.21

Google Scholar

[7] Benabed, B., Kadri, E.H., Azzouz, L. and Kenai, S., 2012. Properties of self-compacting mortar made with various types of sand. Cement and Concrete Composites, 34(10), pp.1167-1173 [5] GCAA. Limestone filler. GCCA. https://gccassociation.org/cement-and-concrete-innovation/clinker-substitutes/limestone-filler/ (2020).

DOI: 10.1016/j.cemconcomp.2012.07.007

Google Scholar

[8] Benjeddou, O., Soussi, C., Jedidi, M. and Benali, M., 2017. Experimental and theoretical study of the effect of the particle size of limestone fillers on the rheology of self-compacting concrete. Journal of Building Engineering, 10, pp.32-41.

DOI: 10.1016/j.jobe.2017.02.003

Google Scholar

[9] Samchenko, S., Larsen, O. and Gurkin, A., 2019. The effect of dispersion of limestone on the properties of cement mortar. Materials Today: Proceedings, 19, pp.2068-2071.

DOI: 10.1016/j.matpr.2019.07.076

Google Scholar

[10] Murmu, A.L. and Patel, A., 2018. Towards sustainable bricks production: An overview. Construction and building materials, 165, pp.112-125.

DOI: 10.1016/j.conbuildmat.2018.01.038

Google Scholar

[11] Bouharoun, S., Leklou, N., & Mounanga, P. Use of asbestos-free fiber-cement waste as a partial substitute of Portland cement in mortar. Materials and Structures, 48(6), 1679–1687. https://doi.org/10.1617/s11527-014-0264-0. (2014).

DOI: 10.1617/s11527-014-0264-0

Google Scholar

[12] Dale, P. B., Edgardo, F. I., Brooks, E. B., & Weiss, W. J. Limestone fillers conserve cement - TSAPPS at NIST. https://tsapps.nist.gov/. https://tsapps.nist.gov/publication/ get_pdf.cfm?pub_id=901137. (2009).

Google Scholar

[13] ASTM (D422), "Standard Test Method for Particle Size Analysis," ASTM International (2007).

Google Scholar

[14] CYS EN 1015-33:1999. Methods of test for mortar for masonry – Part 3: Determination of consistence of fresh mortar (by flow table).

DOI: 10.3403/01541440

Google Scholar

[15] CYS EN 1015-11:2019. Methods of test for mortar for masonry Determination of flexural and compressive strength of hardened mortar (2019).

DOI: 10.3403/01905442

Google Scholar

[16] CYS EN 1936:2006. Natural stone test methods. Determination of real density and apparent density, and of total and open porosity (2006).

DOI: 10.3403/30149240

Google Scholar

[17] CYS EN 1925:1999. Natural stone test methods. Determination of water absorption coefficient by capillarity (1999).

Google Scholar