Paper Titles
Energy Implications of Switching to Surfactant-Modified Concentrate in Iron Ore Pellet Induration
p.21
Features of the Formation of the Structure of Welded Joints of Structural Steels during Underwater Welding with Filler Wire 12X18N9T Using External Electromagnetic Influence
p.33
Axial Fatigue of PBF-LB Ti6Al4V: Process and Surface Effects
p.43
Fatigue Resistance of PBF-Lb IN625-RAM2 Alloy
p.51
Sustainable Roller Burnishing: Effects on Surface Roughness and Power Consumption in Additively Manufactured AlSi10Mg Alloy
p.59
Characterization of the Interface between WAAM-Deposited Carbon Steel and S355 Structural Steel Plate
p.67
Effects of Ball Milling Time on CoCrFeNiTi High Entropy Sintered Alloys
p.75
Fracture Surface Morphology and Roughness of Ti-Scaffold Filaments
p.83
Metal Dusting Failure in an Aniline Processing Plant
p.91

Sustainable Roller Burnishing: Effects on Surface Roughness and Power Consumption in Additively Manufactured AlSi10Mg Alloy

Article Preview

Abstract:

In this study, dry, minimum quantity lubrication (MQL) using vegetable-based oil and multi-walled carbon nanotube-reinforced nanofluid-assisted MQL (N-MQL) burnishing conditions and various burnishing speed and depth of burnishing values were used in the sustainable roller burnishing of additively manufactured AlSi10Mg alloy which is widely used in the aviation and automotive industries due to its superior mechanical properties, and burnishing performance was investigated in terms of surface roughness and power consumption. Then, experimental results were evaluated statistically using Taguchi and variance analysis. N-MQL with a burnishing speed of 10 m/min was shown to be the optimum burnishing condition for both surface roughness and power consumption. The optimum burnishing depth was 0.02 mm for power usage and 0.06 mm for surface roughness.

You might also be interested in these eBooks
Metallurgy and Processing, Fatigue, Fractography and Failure Analysis View Preview

Info:

Periodical:

Key Engineering Materials (Volume 1043)

Pages:

59-65

DOI:

https://doi.org/10.4028/p-pGPPQ4

Citation:

Cite this paper

Online since:

February 2026

Authors:

Ömer Faruk Sağdıç, Muhammed Yücel, Alper Aydın, Necip Alkan, Yusuf Furkan Yapan, Alper Uysal*

Keywords:

Additive Manufacturing, AlSi10Mg, Minimum Quantity Lubrication, Multi-Walled Carbon Nanotube Reinforced Nanofluid, Roller Burnishing

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2026 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

References

[1] P. Badoniya, M. Srivastava, P.K. Jain, S. Rathee, A state-of-the-art review on metal additive manufacturing: milestones, trends, challenges and perspectives, J. Braz. Soc. Mech. Sci. Eng. 46 (2024) 339.

DOI: 10.1007/s40430-024-04917-8

Google Scholar

[2] W. Abd-Elaziem, S. Elkatatny, A.-Eç Abd-Elaziem, M. Khedr, M.A. Abd El-Baky, M.A. Hassan, M. Abu-Okail, M. Mohammed, A. Jarvenpaa, T. Allam, A. Hamada, On the current research progress of metallic materials fabricated by laser powder bed fusion process: a review, J. Mater. Res. Technol. 20 (2022) 681-707.

DOI: 10.1016/j.jmrt.2022.07.085

Google Scholar

[3] A.W. Hashmi, H.S. Mali, A. Meena, Improving the surface characteristics of additively manufactured parts, Mater. Today Proc. 81 (2023) 723-738.

DOI: 10.1016/j.matpr.2021.04.223

Google Scholar

[4] A. Raza, S. Kumar, A critical review of tool design in burnishing process, Tribol. Int. 174 (2022) 107717.

DOI: 10.1016/j.triboint.2022.107717

Google Scholar

[5] S. Graziosi, J. Faludi, T. Stanković, Y. Borgianni, N. Meisel, S.I. Hallstedt, D.W. Rosen, A vision for sustainable additive manufacturing, Nat. Sustain. 7 (2024) 698-705.

DOI: 10.1038/s41893-024-01313-x

Google Scholar

[6] A. Stwora, G. Skrabalak, J. Maszybrock, To enhance mechanical properties of parts produced from AlSi10Mg powder with use of SLS/SLM methods by densification of the product surface layer, Mechanik 90 (2017) 426-431.

DOI: 10.17814/mechanik.2017.5-6.58

Google Scholar

[7] G. Rotella, L. Filice, F. Micari, Improving surface integrity of additively manufactured GP1 stainless steel by roller burnishing, CIRP Annals – Manuf. Technol. 69 (2020) 513-516.

DOI: 10.1016/j.cirp.2020.04.015

Google Scholar

[8] R. Teimouri, H. Sohrabpoor, M. Grabowski, D. Wyszynski, S. Skoczypiec, R. Raghavendra, Simulation of surface roughness evolution of additively manufactured material fabricated by laser powder bed fusion and post-processed by burnishing, J. Manuf. Process. 84 (2022) 10-27.

DOI: 10.1016/j.jmapro.2022.09.045

Google Scholar

[9] S. Sunny, R. Mathews, H. Yu, A. Malik, Effects of microstructure and inherent stress on residual stress induced during powder bed fusion with roller burnishing, Int. J. Mech. Sci. 219 (2022) 107092.

DOI: 10.1016/j.ijmecsci.2022.107092

Google Scholar

[10] N. Yaman, N. Sunay, M. Kaya, Y. Kaynak, Enhancing Surface Integrity of Additively Manufactured Inconel 718 by Roller Burnishing Process, Procedia CIRP 108 (2022) 681-686.

DOI: 10.1016/j.procir.2022.03.106

Google Scholar

[11] S. Khalilpourazary, J. Salehi, How alumina nanoparticles impact surface characteristics of Al7175 in roller burnishing process, J. Manuf. Process. 39 (2019) 1-11.

DOI: 10.1016/j.jmapro.2019.01.027

Google Scholar

[12] E. Usluer, U. Emiroğlu, Y.F. Yapan, G. Kshitij, N. Khanna, M. Sarıkaya, A. Uysal, Investigation on the effect of hybrid nanofluid in MQL condition in orthogonal turning and a sustainability assessment, Sustain. Mater. Technol. 36 (2023) e00618.

DOI: 10.1016/j.susmat.2023.e00618

Google Scholar

[13] B. Sachin, S. Narendranath, D. Chakradhar, Application of desirability approach to optimize the control factors in cryogenic diamond burnishing, Arab. J. Sci. Eng. 45 (2020) 1305-1317.

DOI: 10.1007/s13369-019-04326-3

Google Scholar

[14] O. Öndin, T. Kıvak, M. Sarıkaya, Ç.V. Yıldırım, Investigation of the influence of MWCNTs mixed nanofluid on the machinability characteristics of PH 13-8 Mo stainless steel, Tribol. Int. 148 (2020) 106323.

DOI: 10.1016/j.triboint.2020.106323

Google Scholar

[15] A.A. Somatkar, R. Dwivedi, S.S. Chinchanikar, Enhancing surface integrity and quality through roller burnishing: a comprehensive review of parameters optimization and applications, Commun. Appl. Nonlinear Anal. 31 (2024) 151-169.

DOI: 10.52783/cana.v31.563

Google Scholar

[16] J. Liu, P. Feng, Z. Wang, J. Zhang, F. Feng, X. Zhang, Collaborative improvement of structure shape and surface integrity in titanium alloy hole burnishing, Chin. J. Mech. Eng. 38 (2025) 14.

DOI: 10.1186/s10033-024-01164-9

Google Scholar

[17] T.T. Nguyen, L.H. Cao, Optimization of the burnishing process for energy responses and surface properties, Int. J. Precis. Eng. Manuf. 21 (2020) 1143-1152.

DOI: 10.1007/s12541-020-00326-8

Google Scholar