Vapour Phase Preparation and Characterisation of SiCf-SiC and Cf-SiC Ceramic Matrix Composites

Article Preview

Abstract:

Several 2D SiCf-SiC and Cf-SiC composites were fabricated using isothermal and isobaric Chemical Vapour Infiltration (ICVI) process. The reinforcements used in the above composites are Nicalon CG fabric and C fabric. Prior to SiC matrix infiltration, BN and C interfaces were applied to the fibre by using the pre-cursors Boron Trichloride (BCl3)-Ammonia (NH3) and Methane (CH4) respectively to improve the mechanical performance of the composites. SiC matrix was infiltrated by the decomposition of Methyl Trichloro Silane-CH3SiCl3 (MTS) in the presence of hydrogen at the temperature ranging from 950°C to 980°C. H2/MTS flow rate ratio used for this study is 16:1.An appropriate temperature for uniform SiC infiltration without any premature pore closures have been obtained by kinetic experiment. Density and porosity of the above composites were measured using the method described by EN1389:2003. Various mechanical characterizations like flexural strength, tensile strength and fracture toughness of the SiCf-SiC composites were also studied. The SiCf-SiC composites were subjected to thermal exposure (1000°C for 100 hr in an oxidizing atmosphere) and tensile strength results obtained before and after thermal exposure were compared. RT Flexural Strength and Fracture Toughness (KIC) of composite-SQAV (SiCf/C/SiC) and composite-SQBII ( SiCf/BN/SiC ) are measured by 3-point bending and results were compared. RT Flexural strength of Cf-SiC composites with C interface of two thicknesses were measured and

You might also be interested in these eBooks

Info:

Periodical:

Pages:

209-232

Citation:

Online since:

October 2008

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2009 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] D.B. Marshall and A.G. Evans, Failure mechanisms in ceramic-fiber/ceramic matrix composites, J. Am. Ceram. Soc., 68 (1985) 225-231.

DOI: 10.1111/j.1151-2916.1985.tb15313.x

Google Scholar

[2] A.G. Evans and D.B. Marshall, The mechanical bahaviour of ceramic matrix composites. Overview No. 85, Acta Metall., 37 (1989) 2567-2583.

DOI: 10.1016/0001-6160(89)90291-5

Google Scholar

[3] Starr TL. Ceram Eng Sci Proc1988: 9: 803.

Google Scholar

[4] Bickardike RL, Brown ARG, Hughes G, Ranson H. Proc. 5th Conf. On Carbon. New York. Pergamon Press, 1962, p.575.

Google Scholar

[5] K.L. Choy, Chemical vapour deposition of coatings, Progress in Materials Science 48 (2003) 57- 170.

DOI: 10.1016/s0079-6425(01)00009-3

Google Scholar

[6] Lackey WJ. Ceram Eng Sci Proc. 1989; 10; 577.

Google Scholar

[7] Stinton DP, Bessmann TM, Lowden RA, Am Ceram Soc Bull 1988; 67; 350.

Google Scholar

[8] Y.G. Roman, D.P. Stinton and T.M. Vermann, Development of High density fibre reinforced Silicon carbide FCVI composites. Journal of Physique IV Collague C 2, Suppliau journal de physique II, Vol. 1 Sept. (1991).

DOI: 10.1051/jp4:1991283

Google Scholar

[9] Y.G. Roman, J.F.A.K. Kotte and M.H.J.M. de Croon, Analysis of the Isothermal Forced flow Chemical Vapour Infiltration process, Part I: theoretical aspects.

DOI: 10.1016/0955-2219(95)00057-2

Google Scholar

[10] S. Vaidyaraman, W.J. Lackey, P.K. Agarwal, G.V. Freeman and M.D. Langmann, Rapid processing of Carbon-Carbon composites by Forced flow thermal gradient Chemical Vapour Infiltration (FCVI). Mat. Res Soc symp. Proc. Vol 365 1995. Material Research Society.

DOI: 10.1557/proc-365-325

Google Scholar

[11] Y. Ohzawa, H. Hoshino, M. Fuji Lawa, K. Nakane, K. Sujivama, Preparation of high temperature filter by pressure-pulsed chemical vapour infiltration of SiC into carbonized paperfibre preforms. Journal of material science.

DOI: 10.1023/a:1004325609507

Google Scholar

[12] H. Vincent*, C. Vincent, L. Oddou and T.S. Kannan. Chemically Vapour deposited coatings of silicon carbide on planar Alumina substrates.

DOI: 10.1039/jm9920200567

Google Scholar

[13] Jingyi Deng, Yengliang Wei and Wenchmess Liu, Carbon-fibre-reinforced composites with graded carbon-silicon carbide matrix composites. J. Am. Ceram. Soc, 82 (6) 1629-32 (1999).

DOI: 10.1111/j.1151-2916.1999.tb01976.x

Google Scholar

[14] C. Vincent, J.P. Scharff, H. Vincent, J. Bouire, N. Lofti and T.S. Kannan. Chemical interation during the chemical vapour deposition of silicon carbide on Aluminosilicate fibres from halogenated precursors, Journal of Material Science, 29 (1994).

DOI: 10.1007/bf00356565

Google Scholar

[15] David. P. Stinton, Theodore M, Besman and Richard A. Lowden, Advanced ceramics by chemical vapour deposition technique. J. Am. Ceram. Soc Bull 67 (2) Feb. (1998).

Google Scholar

[16] G.H.M. Gubbels, J.C.T. Vander Heijde, H.W. Brinkman, J.L. Linden and R.A. Terpetra. Development of ceramic components fore gas turbine application. Key Engineering Materials Vol 132-136 (1997) p.2096-(2099).

DOI: 10.4028/www.scientific.net/kem.132-136.2096

Google Scholar

[17] Cook. J and Gordon J. E (1964) Proc. R. Soc. London, A228, 508.

Google Scholar

[18] T. Hinoki, W. Yang, T. Nozawa, T. Shibayama, Y. Katoh A. Kobyama. Improvement of mechanical properties of SiC/SiC composites by various surface treatments of fibers. Journal of nuclear materials, 289(2001) 23-29.

DOI: 10.1016/s0022-3115(00)00678-4

Google Scholar

[19] W. Jack Lackey, Sundar Vaidyaraman, Karren L. More, Laminated C-SiC matrix composites produced by CVI, J. Am. Ceram. Soc. 80.

DOI: 10.1111/j.1151-2916.1997.tb02798.x

Google Scholar

[1] 113-16 (1997).

Google Scholar

[20] Ronald J. Kerans, Randall S. Hay, Triplicane A. Parthasarathy, and Michael K. Cinibulk, Interface design for oxidation-resistant ceramic composites, J. Am. Ceram. Soc., 85.

DOI: 10.1111/j.1151-2916.2002.tb00505.x

Google Scholar

[11] 2599-632 (2002).

Google Scholar

[21] F. Lamouroux & G. Camus, Oxidation effects on the mechanical properties of 2D woven C/SiC composites, J. European Ceram. Soc. vol 14, No. 2 (1994) 177-188.

DOI: 10.1016/0955-2219(94)90105-8

Google Scholar

[22] N. Carrere, E, Martin, J. Lamon, The influence of the interphase and associated interfaces on the deflection of matrix cracks in ceramic matrix composites, Composites Part A 31 (200) 11791190.

DOI: 10.1016/s1359-835x(00)00095-6

Google Scholar

[23] H.C. Goo, E. Bischoff, O. Sbaizero, Manfred Ruhle and Anthony G. Evans, J. Am. Ceram. Soc, 73(6]1691-99(1990).

Google Scholar

[24] Ken Goto, Yutaka Kagawa, Fracture behaviour and toughness of a plane-woven SiC fibrereinforced SiC matrix composite, Material Science and Engineering A211 (1996) 72-81.

DOI: 10.1016/0921-5093(96)10170-2

Google Scholar

[25] Christopher R. Jones, Charles H. Henager, Jr. and Russell H. Jones, Crack Bridging by SiC fibres during slow crack growth and the resultant fracture toughness of SiC/SiCf composites, Acta Metallergica Inc. Vol. 33, No. 12 (1995) 2067-(2072).

DOI: 10.1016/0956-716x(95)00461-4

Google Scholar

[26] F. Rebillat, A Guette, L Espitalier, C. Debieuvre and R. Naslain, Oxidation resistance of SiC/SiC micro and mini composites with a highly cryatallised BN interphase, Journal of the European Ceramic Soc. 18 (1998) 1809-1819.

DOI: 10.1016/s0955-2219(98)00120-4

Google Scholar

[27] T. Hinoki, W. Zhang, A. Kohyama, S. Sato, T. Noda. Effect of fibre coating on interfacial shear strength of SiC/SiC by nano-indentation technique, Journal of Nuclear materials, 258-263 (1998) 1567-2571.

DOI: 10.1016/s0022-3115(98)00220-7

Google Scholar

[28] M. Leparoux, L. Vandenbulcke, V. Serin, J. Sevely, S. Goujard and C. Robin-Brosse, Oxidising environment influence on the mechanical properties and microstructure of 2DSiC/BN/SiC composites processed by ICVI, Journal of the European Ceram. Soc., 18 (1998).

DOI: 10.1016/s0955-2219(97)00185-4

Google Scholar

[29] European Standard EN 1389 : 2003, DIN EN 1389, Advanced technical ceramics, ceramic composites, physical properties-determination of density and apparent porosity, June 1994 edition.

DOI: 10.3403/02984267u

Google Scholar

[30] ASTM C 1341, Standard test method for flexural properties of continuous fibre-reinforced advanced ceramic composites.

Google Scholar

[31] Yongdong Xu, Laifei Cheng, Litong Zhang, Hongfeng Yin, Xiaowei Yin, High toughness, 3D textile, SiC/SiC composites by CVI, Material Science and engineering A318 (2001) 183-188.

DOI: 10.1016/s0921-5093(01)01303-x

Google Scholar

[32] Lacombe, A. and Rouges, J.M. (1990) in AIAA'90, Space program and technologies conference '90, Huntsville, Al, September, 1990. Am. Inst. of Aero. and Astro., Washington DC, AIAA-90-3837.

Google Scholar

[33] Lacombe, A and Bonnet, C. (1990) in AIAA'90, 2nd Int. Aerospace planes conference '90, Orlando, Fl, October, 1990, Am. Inst of Aero. and Astro., Washington, DC.

Google Scholar