Some Key Points on High Strength Grey Iron Cylinder Block Production

Article Preview

Abstract:

Three key points are discussed to manufacture 300Mpa cylinder block castings. The first one is the design of grey iron chemical composition. The chemical composition used for production is as follows: C: 3.20-3.30%, Si: 1.60-1.80%, Mn: 0.70-1.00%, S: <0.10%, P: <0.06%, Cu: 0.70-0.80%, Cr: 0.25-0.35%, Ni: 0.30-0.40%, Sn: 0.06-0.08%. The stream inoculation is adopted. Another key point is to increase the chilling effect of molding material. A kind of ceramic sand is used in the experiment. The ceramic sand is mainly composed of electric fusion bauxite. The material gives much stronger chilling effect. The tensile strength can be 20 MPa higher compared with ordinary silica sand. The third key point is to use the technology of synthetic cast iron. The 300 MPa cylinder block is successfully developed.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

357-360

Citation:

Online since:

December 2010

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Liu Weiming, Ren Fengzhang, Li Fengjiu. Application compound inoculants on improvement the processability of the gray cast iron in cylinder body. China foundry, 2006, 3(2): 96-101.

Google Scholar

[2] Adriana Ana Pereira, Lourival Boehs, Wilson Luiz Guesser. The influence of sulfur on the machinability of gray cast iron FC25. Journal of Materials Processing Technology, 2006, 179: 165-171.

DOI: 10.1016/j.jmatprotec.2006.03.100

Google Scholar

[3] D. Bartocha , K. Janerka, J. Sucho´n. Charge materials and technology of melt and structure of gray cast iron. Journal of Materials Processing Technology 162-163 (2005) 465-470.

DOI: 10.1016/j.jmatprotec.2005.02.050

Google Scholar

[4] K. Edalati, F. Akhlaghi, M. Nili-Ahmadabadi. Influence of SiC and FeSi addition on the characteristics of gray cast iron melts poured at different temperatures. Journal of Materials Processing Technology 160 (2005) 183-187.

DOI: 10.1016/j.jmatprotec.2004.06.007

Google Scholar

[5] Carl R. Loper J r. Inoculation of Cast Iron. Foundry Management & Technology. 1996, 9: 42~ 48.

Google Scholar