Evaluation of Associated and Non-Associated Flow Metal Plasticity; Application for DC06 Deep Drawing Steel

Article Preview

Abstract:

In this paper the capabilities of Associated Flow Rule (AFR) and non-AFR based finite element models for sheet metal forming simulations is investigated. In case of non-AFR, Hill’s quadratic function used as plastic potential function, makes use of plastic strain ratios to determine the direction of effective plastic strain rate. In addition, the yield function uses direction dependent yield stress data. Therefore more accurate predictions are expected in terms of both yield stress and strain ratios at different orientations. We implemented a modified version of the non-associative flow rule originally developed by Stoughton [1] into the commercial finite element code ABAQUS by means of a user material subroutine UMAT. The main algorithm developed includes combined effects of isotropic and kinematic hardening [2]. This paper assumes proportional loading cases and therefore only isotropic hardening effect is considered. In our model the incremental change of plastic strain rate tensor is not equal to the incremental change of the compliance factor. The validity of the model is demonstrated by comparing stresses and strain ratios obtained from finite element simulations with experimentally determined values for deep drawing steel DC06. A critical comparison is made between numerical results obtained from AFR and non-AFR based models

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 504-506)

Pages:

661-666

Citation:

Online since:

February 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Stoughton, T.B., A non-associated flow rule for sheet metal forming. International Journal of Plasticity, 2002. 18(5-6): pp.687-714.

DOI: 10.1016/s0749-6419(01)00053-5

Google Scholar

[2] Safaei, M., W. De Waele, and S.L. Zang, A rate-independent non-associated constitutive model for finite element simulation of sheet metal forming, in International Symposium On Plasticity (Accepted), A.S. Khan, Editor 2012: San Juan, PR, USA.

Google Scholar

[3] Spitzig, W.A. and O. Richmond, The effect of pressure on the flow-stress of metals. Acta metallurgica, 1984. 32(3): pp.457-463.

DOI: 10.1016/0001-6160(84)90119-6

Google Scholar

[4] Stoughton, T.B. and J.W. Yoon, A pressure-sensitive yield criterion under a non-associated flow rule for sheet metal forming. International Journal of Plasticity, 2004. 20(4-5): pp.705-731.

DOI: 10.1016/s0749-6419(03)00079-2

Google Scholar

[5] Kocks, U.F., C.N. Tome, and H.-R. Wenk, Texture and anisotropy : preferred orientations in polycrystals and their effect on materials properties. Cambridge : Cambridge University Press, 1998 (2000 [printing]). xii, 676 p.

Google Scholar

[6] Cardoso, R.P.R. and J.W. Yoon, Stress integration method for a nonlinear kinematic/isotropic hardening model and its characterization based on polycrystal plasticity. International Journal of Plasticity, 2009. 25(9): pp.1684-1710.

DOI: 10.1016/j.ijplas.2008.09.007

Google Scholar

[7] Butuc, M.C., et al., Analysis of sheet metal formability through isotropic and kinematic hardening models. European Journal of Mechanics a-Solids, 2011. 30(4): pp.532-546.

DOI: 10.1016/j.euromechsol.2011.03.005

Google Scholar

[8] Flores, P., et al., Model identification and FE simulations: Effect of different yield loci and hardening laws in sheet forming. International Journal of Plasticity, 2007. 23(3): pp.420-449.

DOI: 10.1016/j.ijplas.2006.05.006

Google Scholar

[9] Stoughton, T.B. and J.W. Yoon, Anisotropic hardening and non-associated flow in proportional loading of sheet metals. International Journal of Plasticity, 2009. 25(9): pp.1777-1817.

DOI: 10.1016/j.ijplas.2009.02.003

Google Scholar

[10] Taherizadeh, A., D.E. Green, and J.W. Yoon, Evaluation of advanced anisotropic models with mixed hardening for general associated and non-associated flow metal plasticity. International Journal of Plasticity, 2011. 27(11): pp.1781-1802.

DOI: 10.1016/j.ijplas.2011.05.001

Google Scholar

[11] Cvitanic, V., F. Vlak, and Z. Lozina, A finite element formulation based on non-associated plasticity for sheet metal forming. International Journal of Plasticity, 2008. 24(4): pp.646-687.

DOI: 10.1016/j.ijplas.2007.07.003

Google Scholar

[12] Yoon, J.W., T.B. Stoughton, and R.E. Dick, Earing prediction in cup drawing based on non-associated flow rule, in NUMIFORM '07: Materials Processing and Design: Modeling, Simulation and Applications, Pts I and II, J.M.A. CeasarDeSa and A.D. Santos, Editors. 2007, Amer Inst Physics: Melville. pp.685-690.

DOI: 10.1063/1.2740890

Google Scholar