Micro-Milling of Fully Sintered ZrO2 Ceramics with Diamond Coated End Mills

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Abstract:

This work presents an experimental investigation on micro-milling of fully sintered Zirconia (ZrO2) with CVD diamond coated end mills. The experiments were conducted on a Kern MMP 2522 micro-milling centre. Diamond coated WC micro end mills with stiff geometry, are employed. Effects of cutting parameters on surface quality were investigated by means of a mixed full factorial experimental design. Surface roughness was measured by a Talysurf 120L profilometer. Surface topography was examined using a scanning electron microscope. The results show that a smaller feed rate was apt to result lower surface roughness. With the increase of cutting length, brittle damages were observed in some tests.

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Key Engineering Materials (Volumes 523-524)

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87-92

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November 2012

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© 2012 Trans Tech Publications Ltd. All Rights Reserved

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