Comparative Study on Cutting Force Simulation Using DEFORM 3D Software during High Speed Machining of Ti-6Al-4V

Kundan Kumar Prasad; Santosh Kumar Tamang; Muthumari Chandrasekaran

doi:10.4028/www.scientific.net/KEM.856.50

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HomeKey Engineering MaterialsKey Engineering Materials Vol. 856Comparative Study on Cutting Force Simulation...

Comparative Study on Cutting Force Simulation Using DEFORM 3D Software during High Speed Machining of Ti-6Al-4V

Abstract:

The finite element-based machining simulations for evaluation/computation of different machining responses (i.e., cutting temperature, tool wear, cutting force, and power/energy consumption) are investigated by number of researchers. In this work, finite element machining simulation was performed to obtain knowledge about cutting forces during machining of hard materials. Titanium alloy (Ti-6Al-4V) has been increasingly used in aerospace and biomedical applications due to high toughness and good corrosion resistance. The high speed machining (HSM) simulation of Ti-6Al-4V work-piece using carbide tool coated with TiCN has been conducted with different combination of cutting conditions for prediction of main cutting force (Fz). The simulated result obtained from Deform 3D software is validated with experimental result and it was found that the result found in good agreement. The parametric variation shows that depth of cut and feed are influencing parameters on cutting force.

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Periodical:

Key Engineering Materials (Volume 856)

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50-56

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https://doi.org/10.4028/www.scientific.net/KEM.856.50

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Online since:

August 2020

Authors:

Kundan Kumar Prasad, Santosh Kumar Tamang*, Muthumari Chandrasekaran

Keywords:

DEFORM 3D, FEM, High Speed Machining, Titanium Alloy

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