Effect of Heat Input on Dilution, Hardness, and Microstructure in DMW Stainless Steel and Carbon Steel

Article Preview

Abstract:

The success of Dissimilar Metal Welding (DMW) occurred in optimal Heat-input (HI) parameters. The quality of welding joints was affected by dilution, hardness value, and intermetallic microstructure. DMW quality research was carried out on stainless steel SA SS312-TP304 and SA 53GrB carbon steel using the GTAW (Gas Tungsten Arc Welding) process with Heat-input of 1866.6 to 2362.2 J/mm. Visual observation on weld joints was not found weld defects. The optimal dilution area in the Schaeffler Diagram was obtained 35.35% austenitic area and without ferrite content. The lowest hardness value on carbon steel was 145 HV. The highest hardness value of 197 HV occurred in filler-metal dilution on carbon steel, so the difference in the value of hardness was high. The hardness value on stainless steel was 184 HV and in filler-metal stainless steel dilution was 172– 90 HV, so the difference in hardness value was low. Microstructure filler-metal dilution on stainless steel was austenite-dendritic, filler-metal dilution on carbon steel was fine-grained dendritic, and on allweld metal coarse-grained dendritic metal. HAZ stainless steel austenite microstructure and ferrite-pearlite carbon steel with an indication of a ferrite net. Observation of dilution, hardness value, and microstructure in DMW did not have a significant effect. This welded joint could be used as a reference in the DMW fabrication process for stainless steel and carbon steel pipe connections.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

437-443

Citation:

Online since:

May 2021

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. W. Messler, Principles of Welding: Processes, Physics, Chemistry, and Metallurgy, John Wiley & Sons, New York, (1999).

Google Scholar

[2] S. Kou, Welding Metallurgy, 2nd edition, John Wiley & Sons, New York, (2002).

Google Scholar

[3] J.P. Swezy Jr. , J.G. Feldstein, Welding, Brazing, and Fusing Qualifications, ASME Press, New York, (2018).

Google Scholar

[4] E. A. Uzorh, Corrosion Properties of Plain Carbon Steels, Int. J. Eng. Sci. 2 (2013).

Google Scholar

[5] R.D. Ramdan, A.L. Koswara, Surasno, R. Wirawan, F. Faturohman, B. Widyanto, R. Suratman, Metallurgy and mechanical properties variation with heat input, during dissimilar metal welding between stainless and carbon steel, IOP Conf. Ser. Mater Sci. Eng. 307 (2018).

DOI: 10.1088/1757-899x/307/1/012056

Google Scholar

[6] S. T. Methods, Technical Literature : ASTM A370 / ASME SA-370 Company Website : www.metalspiping.com Your Reliable Supplier of ferrous & nonferrous piping materials ! Standard Test Methods and Definitions for Mechanical Testing of Steel Products, Standard Test Methods and Definitions for Mechanical Testing of Steel Products (2016).

DOI: 10.1520/a0370-03

Google Scholar

[7] S. Wang, Q. Ma, Y. Li, Characterization of microstructure, mechanical properties and corrosion resistance of dissimilar welded joint between 2205 duplex stainless steel and 16MnR, Mater. Des. 32 (2011) 831–837.

DOI: 10.1016/j.matdes.2010.07.012

Google Scholar

[8] J.R. Davis, Dissimilar Metal Joining, Metal Handbook, 6th ed., ASM International, (1990) 2045–(2054).

Google Scholar

[9] K. Devendranath Ramkumar, N. Arivazhagan, S. Narayanan, Effect of filler materials on the performance of gas tungsten arc welded AISI 304 and Monel 400, Mater. Des. (2012).

DOI: 10.1016/j.matdes.2012.03.024

Google Scholar

[10] S. A. David, S. S. Babu, J. M. Vitek, Welding: Solidification and microstructure, JOM (2003).

Google Scholar

[11] K. Májlinger, E. Kalácska, P. Russo Spena, Gas metal arc welding of dissimilar AHSS sheets, Mater. Des. 109 (2016) 615–621.

DOI: 10.1016/j.matdes.2016.07.084

Google Scholar

[12] H. Vashishtha, R.V. Taiwade, S. Sharma, A.P. Patil, Effect of welding processes on microstructural and mechanical properties of dissimilar weldments between conventional austenitic and high nitrogen austenitic stainless steels, J. Manuf. Process. 25 (2017) 49-59.

DOI: 10.1016/j.jmapro.2016.10.008

Google Scholar

[13] F. Q. Commitee, ASME Boiler and Pressure Vessel Committee on Welding, Brazing, ASME Section IX-2015 Welding, Brazing, and Fusing Qualifications, Qualif. Stand. Welding, Brazing, Fusing Proced. Welders; Brazers; Welding, Brazing, Fusing Oper. (2015) 434.

DOI: 10.1115/1.861318_ch25

Google Scholar

[14] ASTM A312/A312M, A312/A312M-01a: Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes, ASTM Int. on https://www.astm.org/.

Google Scholar

[15] A53 A53M 12 Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and Seamless Inspector 04 UNN 103 on https://www.astm.org/.

DOI: 10.1520/a0053_a0053m-02

Google Scholar