Possibility of Deformation of Billet with Various Internal Structure in KOBO Extrusion

Article Preview

Abstract:

The potential of KOBO unconventional extrusion of metallic materials based on phenomenon of changing the path of plastic deformation with use of cyclic oscillation of the die by given angle and frequency has been presented in this paper. This process is used to change material properties by fragmentation of grains without preheating the billet and press parts with significantly lower extrusion force in comparison to conventional process. Various types of billets (various metallic materials in the form of: solid initial material, condensed chips, layered composite material) were used during the experimental tests to analyze the plastic flow of the material and the possibility of plastic deformation of various metallic materials such as aluminum alloys, magnesium alloys and copper in order to obtain a product with a complex shape in the KOBO process, using dies with different geometries. Mechanical properties, microstructure, scheme of plastic flow and extrusion force were examined during experimental work. KOBO extrusion can be considered as a more cost-effective process than conventional extrusion.

You have full access to the following eBook

Info:

* - Corresponding Author

[1] A. Korbel, W. Bochniak, Method of plastic forming of materials, U.S. patent 5.737.959 (1998); European Patent 0.711.210 (2000).

Google Scholar

[2] W. Bochniak, Teoretyczne i praktyczne aspekty plastycznego kształtowania metali, metoda KOBO, Wydawnictwo AGH, Kraków (2009).

Google Scholar

[3] A. Korbel, W. Bochniak, R.Śliwa,P. Ostachowski, M. Łagoda, Z. Kusion, B. Trzebuniak, Niskotemperaturowa konsolidacja wiórów z trudnoodkształcalnych stopów aluminium, Obróbka Plastyczna Metali, t. XXVII nr. 2, (2016), 133-151.

Google Scholar

[4] K. Topolski, W. Bochniak, M. Łagoda, P. Ostachowski, Structure and properties of titanium produced by new method of chip recycling,, Journal of Materials Processing Technology 248(2017) 80-91.

DOI: 10.1016/j.jmatprotec.2017.05.005

Google Scholar

[5] J. Maciejewski, Z. Mróz, Analiza procesu wyciskania metali wspieranego deformacją cykliczną, Rudy Metale R52,nr 11 (2007), 668-677.

Google Scholar

[6] A. Korbel, W. Bochniak, A method of extruding materials, Patent report no. 174474 (1998).

Google Scholar

[7] A. Korbel, W. Bochniak, Method of plastic forming of materials, U.S. Patent no 5,737,959 (1998).

Google Scholar

[8] R.Z. Valiev, R.K. Islamgaliev, I.V. Alexandrov, Bulknanostructured materials from severe plastic deformation, Prog. Mater. Sci., 45 (2000), 103-189.

DOI: 10.1016/s0079-6425(99)00007-9

Google Scholar

[9] T.G. Langdon, Twenty-five years of ultrafine-grained materials: Achieving exceptional properties through grain refinement, Acta Materialia, Volume 61, Issue 19, (2013) 7035 – 7059.

DOI: 10.1016/j.actamat.2013.08.018

Google Scholar

[10] M. Wronski, K. Wierzbanowski, L.Pytlik, B. Bacroix, M.Wróbel, A.Baczmanski, A.Lodini, Study of microstructure, texture and residualstress in asymmetricallyrolledtitanium, Materials Science ForumVolume 777 (2014) 1– 6.

DOI: 10.4028/www.scientific.net/msf.777.1

Google Scholar

[11] D.Andrzejewski, J.Jakubowicz, J.Borowski, Structure and properties of 7075 aluminum alloy products obtained with the KOBO method, Archives of Civil and Mechanical Engineering 16 (2016) Pages 217-223.

DOI: 10.1016/j.acme.2015.10.005

Google Scholar

[12] W. Bochniak, K. Marszowski, A.Korbel, Theoretical and practical aspects of the production of thin-walled tubes by the KOBOmetod, Journal of Materials Processing Technology ,Volume 169, Issue 1, (2005) 44-53.

DOI: 10.1016/j.jmatprotec.2005.02.258

Google Scholar

[13] K. Pieła, M. Wróbel, K. Sztwiertnia, M. Jaskowski, J. Kawałko, M. Bieda, M. Kiper, A. Jarzębska, Zinc subjected to plastic deformation by complex loading and conventional extrusion: Comparison of the microstructure and mechanical properties, Materials & Design 117 (2017) 111-120.

DOI: 10.1016/j.matdes.2016.12.056

Google Scholar

[14] K. Kowalczyk-Gajewska, K. Sztwiertnia, J. Kawałko,K. Wierzbanowski, M. Wroński, K.Frydrych, S.Stupkiewicz, H.Petryk, Texture evolution in titanium on complex deformation paths: Experiment and modelling, Materials Science and Engineering 637, (2015) 251-263.

DOI: 10.1016/j.msea.2015.04.040

Google Scholar