Key Engineering Materials Vol. 989

Abstract: A study was conducted to investigate the effect of activator types KOH, ZnCl₂, and H₃PO₄ on the specific surface area of porous carbon and its performance as a Li-S battery. Porous carbon was synthesized from candlenut shells through a carbonization process at 700 °C using three types of activator solutions with a concentration of 0.36 M. The porous carbon activated with KOH achieved the best results, with a specific surface area of 681 m²g^-1. The porous carbon candlenut shell-sulfur (PCCS-S) composite was obtained by the solid-state reaction method in a ratio of 1:2.5 w% and heat-treated at 155 °C to form the PCCS-S composite. The PCCS-S composite was then made into a slurry and coated onto Al-foil to obtain a layer of electrodes with a thickness of 200 µm. The PCCS-S cathode was then assembled into a coin battery with lithium metal as the anode and an electrolyte of 1.0 M LiTFSi solution dissolved in 1,3-dioxolane (DOL) and 1,2-dimethoxyethane (DME) (v/v, 1:1). Charge-discharge characterization was carried out at a charge rate of 1 C for 50 cycles. Characterization shows that the performance of the PCCS-S KOH composite cathode Li-S battery is stable at a specific capacity of 324 mAhg^-1 after the first 10 cycles, with an average Coulombic efficiency of around 86.8 %.

Abstract: Porous carbon is one of the promising electrode materials for supercapacitors due to its unique and engineerable microstructural properties. The study of the synthesis of porous carbon from waste biomass is very important due to the abundance of natural resources, low cost production and contribute to solving environmental problems. In this study, porous carbons derived from candlnut shell with various type of activator was studied the chemical structural, morphological and electrochemical properties then evaluated as electrodes for supercapacitor. We have been successfully synthesized of porous carbon from candlenut shells using three steps of the process, i.e.: carboni-zation, activation and calcination. Carbonization was carried out at 700°C in a furnace using a closed crucible to minimize the oxygen. The chemical activation conducted using three types of activators, i.e. ZnCl₂, H₃PO₄ and KOH then calcination process by heated at 800°C for 1 h under Ar flow. The results of the Fourier-transform infrared (FTIR) analysis show that the carbonization process increases the content of aromatic C=C functional groups and reduce the OH, C-H, C-O and C=O functional groups. The carbonization process has also increased the electrical conductivity of the sample around 0.8525 S/m. The results of Scanning Electron Microscope (SEM) images can be observed that the activation process of carbon has formed which was indicated by the appearance of many pores on the surface area of carbon. N₂ adsorption/desorption isotherms (Brunauer–Emmett–Teller (BET)) characterization was indicated that the porous carbon is dominated by mesoporous with a pore size around 2-50 nm. BET characterization also can be determined the surface area of porous carbon around 477 m²/g for ZnCl₂, 636 m²/g for H₃PO₄, and 681 m²/g for KOH. This synthesized materials are further employed in a symmetric supercapacitor using simple glass cell. The best performance of supercapacitor achieved by KOH porous carbons with 16.30 F/g of specific capacitance, 2.26 Wh/kg of energy density and 1038 W/kg of power density.

Abstract: Sorghum (Sorghum bicolor (L.) Moench) is an agricultural commodity that produces waste, including stems, during its cultivation. Sorghum stems can be used as an alternative precursor for forming activated carbon (AC) with a high surface area by utilizing ZnCl₂ as an activator and followed by a pyrolysis process at 750 °C under N₂ gas. In this study, AC from sorghum stems was sequentially used as an adsorbent for heavy metals in wastewater, as well as applied as an anode material for lithium-ion batteries. From the characterization analysis, the synthesized AC has an amorphous structure, a high carbon content of > 90%, and a surface area of 1189 m²/g. AC was applied to adsorb 10, 50, and 100 ppm of metal cobalt (Co) at 30 °C. The adsorption isotherm and kinetics of metal Co showed an adsorption capacity of around 28.2 mg/g. The Langmuir isotherm model also describes Co adsorption and follows the pseudo-first-order equation. As for the Li-ion anode material, the ACs material is fabricated on a cylindrical battery with LiNi_0.8Co_0.1Mn_0.1O₂ as the counter cathode material. The specific discharge capacity results are 104 mAh/g at the voltage window of 2.7-4.3 V. The sequential utilization of sorghum stem-derived activated carbon can improve the product’s sustainability, and such an approach is promising to be applied in other biomass-based waste treatments.Keywords: Activated carbon, adsorption, battery, biomass, sorghum

Abstract: Analysis of literature sources and empirical data indicate a variety and a large volume of experimental material, which often characterizes the uncertainty and contradiction of information regarding the effect of sulphur and manganese on the corrosion behaviour of steels obtained using traditional methods. This leads to the need to search for new, alternative methods for its effective analysis. The task of assessing and predicting the corrosion properties of structural steels is a key one in the general problem of managing the operational reliability of welded metal structures and equipment for the chemical, metallurgical, oil and gas, mining and other industries. The possibilities of its solution consist of using new information technologies, a component of which is intelligent means of information processing, such as artificial neural networks (ANN). The use of ANN makes it possible to create qualitatively new hardware and software that significantly expand the classes of emerging problems and increase the efficiency of analysis and forecasting. In the process of long-term operation of metal structures in many industrial industries, the metal is in direct contact with sulfur-containing agents at high temperatures. This leads to the saturation of the surface layer of the metal with sulfur with a concentration of up to 0.6%, which further makes it impossible to carry out repair and welding operations due to the formation of hot cracks. It was found that adding metallic manganese into the electrode coating in an amount of 20-25% significantly increases (4-5 times) the resistance against the formation of hot cracks. Sulfur content in the deposited metal has the opposite effect on the appearance of hot cracks. So, with a sulfur content of 0.042% and more, the resistance of the metal against the formation of hot cracks decreases sharply. It is shown that an increase in the content of metallic manganese in the electrode coating significantly reduces the content of dissolved sulfur in the deposited metal. Moreover, this tendency is typical for steels with different sulfur content in the surface layers and with different service life. For example, for steel with a service life of 20 years, the initial sulfur content in the surface layer of the metal (up to 1 mm) was about 0.52%. Adding metallic manganese in the coating of electrodes in an amount of 20-25% made it possible to reduce the sulfur content in the deposited metal to 0.03-0.045%, i.e. 12.6-17.3 times. In addition, the corrosion rate decreases with an increase in the content of metallic manganese in the electrode coating. The lowest corrosion rate for all steels involved in the research was established at 20-25% manganese content in the coating.

Abstract: The welding of injection molds by laser deposition is a very common procedure in recent years in the maintenance departments of plastic injection factories. This is due to the advantages it has compared to traditional welding methods, namely the speed of the laser welding process, a lower deposition of the metal composition in the repaired area (small volume of deposited material), as well as the accuracy of the deposition on the surface the piece. But, in addition to these advantages, there are also a number of disadvantages compared to classic welding. As the main disadvantage in the case of laser welding of injection molds, the maximum weldable thickness is limited. This paper presents an analysis of weld quality and mechanical fracture of laser deposition according to deposition types and welding techniques of 1.2714 HH pre-hardened steel. The material 1.2714 HH is a basic material used in recent years in the production of molds due to its hardness, namely 40-45 HRC units. In laser welding, different welding strings are possible, each influencing the laser deposition preparation process, the possibility of performing the deposition in the respective area, as well as obtaining a desired mechanical stability. Starting from these considerations, a number of factors will be analyzed using 1.2714HH steel samples: welding strings, welding strings depth, filler material and welding parameters. V – notches were made and filled for welded samples with laser welding deposits. V – notches were made and filled for welded samples with laser welding deposits.

Abstract: Amorphous alloys exhibit exceptional characteristics not typically associated with other known classes of materials. These alloys are industrially manufactured in the form of ribbons with thicknesses below 50 μm, which presents challenges in their welding process. Resistance spot welding utilizing energy stored in capacitors is employed for thin sheets or foils due to it’s precise energy control during capacitor discharge. This paper presents the findings from experimental research conducted on spot welding metallic amorphous ribbons with a thickness of 30 μm using stored energy in capacitors, aiming to establish effective welding technologies. Several tests with varying parameters were conducted to optimize the welding process and determine the most effective technology for this foil.

Abstract: Due to its high productivity, low cost, and increased work efficiency, resistance spot welding (RSW) can instantly join two or more steel sheets and it is widely used in the automotive industry and lately in the manufacturing of thin-walled cold-formed steel constructions. However, the RSW of zinc-coated mild steel sheets presents metallurgical challenges, especially when different thickness combinations are used. Therefore, in the present paper a resistance welding machine was used which uses direct current (MFDC) inverter technology combined with SMART AUTOSET technology to weld S250 GD and S350 GD galvanised mild steel sheets with different thicknesses. It is well known that, due to the elevated temperature that occurs during the welding process, followed by rapid cooling, defects such as cracking, porosity, lack of fusion, and an increased amount of brittle phases affect the welding quality. Therefore, the influence of the RSW process parameters established by an automatic sequence on the nugget geometry, microstructure, and mechanical properties was investigated. The phase transformations that took place during the heating-cooling cycle were analysed in detail through metallographic studies. The results showed that the microstructure of the weld nuggets was similar, characterised by columnar grains elongated in the direction of heat evacuation. Nevertheless, there were differences in terms of phase dispersion, defects and mechanical properties that have been linked to the RSW process parameters.

Abstract: Resistance spot welding (RSW) is still the ideal joining method in the automotive industry. Mostly steel sheets are used in the car body, so overlap and layering are required for welding or riveting, as spot welding provides simultaneous clamping force with interfacial welding to ensure the required strength and quality. A fundamental understanding of heating and cooling rates in thermal distributions is essential for predicting microstructure formation in the weld and the heat-affected zones (HAZ) of RSW joints. The ability to measure the heat cycle in the RSW process can be valuable in weld control and welding parameter optimization. RSW parameters can be optimized through tensile shear tests and microscopic investigations. Heat cycle measurement (HCM) demonstrates the welding consequences in terms of the change in mechanical properties and microstructural formations. The accuracy of cooling rate measurements including t_8/5 cooling time is very important to predict the microstructural evolution in the HAZ, however, the thermocouple measurement raises numerous challenges due to the high temperature gradient and small weld and HAZ size. During our investigations heat cycle measurement has been conducted experimentally by a K-type thermocouple. The data logger is connected to the output of the thermocouple for recording the voltage to measure the temperature distributions as a function of both time and position during the welding process. Measurement results of 1 mm thick martensitic MS1400 steel overlapped RSW joints are discussed, and the HCM curve of heating and cooling rates of the spot-welding process is presented. The heat cycle during RSW was measured with two different welding parameter combinations. In addition to welding current, welding time, and electrode force, pulsation has shown disparate curves. Numerous experiments have been attempted to measure the heat cycle in HAZ sub-zones due to the difficulty of positioning the thermocouple accurately, uppercritical HAZ, intercritical HAZ, and subcritical HAZ were investigated and measured in both welding parameter combinations. Difficulties were encountered in the experimental work as a result of the instantaneous welding time and the vibration resulting from the passage of alternating electrical current between the two electrodes. A magnetic field is generated that affects the thermocouple measurement and appears as a noisy curve that is filtered out and smoothed. Joule heat, interfacial heat generation, and cooling effects of electrodes are also considered in the experiment.

Abstract: Quinoline is widely known to have many biological activities. Therefore, the development of the synthesis method of a quinoline derivative framework is a priority. A phenyl quinoline derivative, 6,7-dimethoxy-2-phenylquinoline Q1, has been successfully synthesized via a novel one-pot reaction that involves reduction, cyclization, and followed by dehydration of nitrochalcone derivate, 3-(4,5-dimethoxy-2-nitrophenyl)-1-phenylprop-2-en-1-one C1. The reaction was carried out using 80 % hydrazine hydrate in the presence of 10% Pd/C as a catalyst in an ethanol medium. Target compound Q1 was afforded in a good yield of 69.18% in a relatively short reaction time of ±2 h.