Development of Cu Coating on Ceramic Substrates by Low Pressure Cold Spray and its Deposition Mechanism Analysis

Article Preview

Abstract:

Cold spray (CS) is a solid-state deposition technique of micron-sized metallic powder in an ultra-high velocity gas using a de Laval nozzle. CS is a unique deposition technique due to its use of relatively lower gas temperatures in comparison to other thermal processes. Consequently, high-temperature oxidation and phase transformations of deposited powders are largely restricted while the operating cost of CS is much lower than that of other thermal processes. Generally, the low pressure cold spray (LPCS) technique is used for the deposition of metallic powders on metallic substrates, while only a few studies of metallic particle deposition on ceramic substrates have been conducted, and it was found that the deposition of metallic powders on ceramic substrates was quite difficult. In this study, improved LPCS deposition of copper coatings on zirconia substrates was investigated. It is known that deposition of a metallic powder on a ceramic substrate is difficult due to the differences in material bonding and several properties of the two materials. These difficulties in LPCS deposition were solved using three different approaches, namely 1) use of copper and aluminum composite powders and 2) laser pre-treatment and 3) laser texturing of zirconia substrates. It was found that pure copper powder coatings on the as-received and various treated substrates were delaminated in the interface as expected. However, the deposition was improved for all substrates by using the copper and aluminum composite powder. While the laser pre-treated substrate was not effective for the deposition of the copper and aluminum composite powder, thick coatings were obtained for the deposition on the laser pre-treated with heat treatment substrate and the laser-textured substrate.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1016)

Pages:

1703-1709

Citation:

Online since:

January 2021

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. Drehmann, T. Grund, T. Lampke, B. Wielage, C. Wustefeld, M. Motylenko, and D. Rafaja, Journal of Thermal Spray Technology (2018) Volume 27(3), pp.446-455.

DOI: 10.1007/s11666-018-0688-0

Google Scholar

[2] B. Wielage, T. Grund, C. Rupprecht, and S. Kuemmel, Surface & Coatings Technology (2010) 205, pp.1115-1118.

DOI: 10.1016/j.surfcoat.2010.06.020

Google Scholar

[3] A. Moridi, S. M. Hassani-Gangaraj, M. Guagliano, and M. Dao, Surface Engineering (2014) Volume 36(6), pp.369-395.

DOI: 10.1179/1743294414y.0000000270

Google Scholar

[4] H. Koivuluoto, A. Coleman, K. Murray, M. Kearns, and P. Vuoristo, Journal of Thermal Spray Technology, (2012) Volume 21(5), pp.1065-1075.

Google Scholar

[5] Y. Ichikawa, and K. Ogawa, Journal of Thermal Spray Technology (2015) Volume 24(7), pp.1308-1355.

Google Scholar

[6] M. F. Smith, Fundamentals and Applications Woodhead Publishing Series in Metals and Surface Engineering (2007), pp.43-61.

Google Scholar

[7] C.A. Widener, M.J. Carter, O.C. Ozdemir, R.H. Hrabe, B. Hoiland, T.E. Stamey, V.K. Champagne, and T.J. Eden, Journal of Thermal Spray Technology (2016) Volume 25(1-2), pp.193-201.

DOI: 10.1007/s11666-015-0366-4

Google Scholar

[8] M. R. Rokni, S. R. Nutt, C. A. Widener, V. K. Champagne, and R. H. Hrabe, Journal of Thermal Spray Technology (2017) Volume 26, pp.1308-1355.

DOI: 10.1007/s11666-017-0575-0

Google Scholar

[9] K. Ogawa, K. Ito, K. Ichimura, Y. Ichikawa, S. Ohno, and N. Onda, Journal of Thermal Spray Technology, (2008) Volume 17(5-6), pp.728-735.

DOI: 10.1007/s11666-008-9254-5

Google Scholar

[10] R. Gr. Maev, and V. Leshchynsky, Cold-Spray Coatings (2017), pp.95-142.

Google Scholar

[11] Y. Ichikawa, R. Tokoro, M. Tanno, and K. Ogawa, Acta Materialia (2019) Volume 164, pp.39-49.

Google Scholar

[12] V.F. Kosarev, S.V. Klinkov, B.M. Melamed, Yu.K. Nepochatov, N.S. Ryashin, and V.S. Shikalov, AIP Conference Proceedings (2018) 2027, 030047.

DOI: 10.1063/1.5065141

Google Scholar

[13] S. Yin, Y. Xie, J. Cizek, E. J. Ekoi, T. Hussain, D. P. Dowling, and R. Lupoi, Composites Part B Engineering (2017) 113, pp.44-54.

DOI: 10.1016/j.compositesb.2017.01.009

Google Scholar

[14] C. Feng, V. Guipont, M. Jeandin, O. Amsellem, F. Pauchet, R. Saenger, S. Bucher, and C. Iacob, Journal of Thermal Spray Technology (2012) Volume 21(3-4), pp.561-570.

DOI: 10.1007/s11666-012-9774-x

Google Scholar

[15] K. Ito, Y. Ichikawa, Surface and Coatings Technology (2019) Volume 357, pp.129-139.

Google Scholar

[16] R. Kromer, Y. Danlos, and S. Costil, Journal of Thermal Spray Technology (2018) Volume 27, pp.809-817.

Google Scholar

[17] D. G-Alonso, N. Serres, C. Demian, S. Costil, C. Langlade, and C. Coddet, Journal of Thermal Spray Technology (2011) Volume 20(4), pp.719-735.

DOI: 10.1007/s11666-011-9629-x

Google Scholar