A Study on Influence of Input Parameters on Surface Roughness in PMEDM Cylindrical Shaped Parts

Article Preview

Abstract:

In electrical discharge machining (EDM) powder material can be mixed into the dielectric fluid to improve quality of machining surface of components. Therefore, finding suitable input parameters of this process becomes an important task. This paper presents a methodology to find the optimum input factors of the EDM process when adding nanosilicon carbide powder into the dielectric fluid for processing cylindrical shaped parts. In this research, the Taguchi method was used for experiment design in order to investigate the effect of the input parameters on the surface roughness. Also, optimum input factors for minimum surface roughness (RS) was proposed. The result from the deviation of SRbetween the analysis and the experiment demonstrates that the optimum input parameters are helpful to predict the value of surface roughness. Therefore, this can increase the economic and technical effectiveness in EDM process.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1018)

Pages:

65-70

Citation:

Online since:

January 2021

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Jaber E. Abu Qudeiri, Ahmad Saleh, Aiman Ziout, Abdel-Hamid I. Mourad, Mustufa Haider Abidiand Ahmed Elkaseer. Advanced Electric Discharge Machining of Stainless Steels: Assessment of the State of the Art, Gaps and Future Prospect. Materials, (2019).

DOI: 10.3390/ma12060907

Google Scholar

[2] Ignacio Hernández-Castillo1, Orquídea Sánchez-López, Guillermo Arturo Lancho-Romero, and Cuauhtémoc Héctor Castañeda-Roldán. An experimental study of surface roughness in electrical discharge machining of AISI 304 stainless steel. IngenIería e InvestIgacIón vol. 38, No.2, pp.90-96, (2018).

DOI: 10.15446/ing.investig.v38n2.67711

Google Scholar

[3] Le Xuan Hung, Tran Thanh Hoang and Vu Ngoc Pi. A Study on Modelling Surface Finish in Electrical Discharge Machining Tablet Shape Punches Using Response Surface Methodology. Journal of Environmental Science and Engineering B 6, pp.387-390, (2017).

DOI: 10.17265/2162-5263/2017.07.006

Google Scholar

[4] Tran Thanh Hoang, Tran Anh Duc, Nguyen Manh Cuong, Luu Anh Tung, Le Xuan Hung, Vu Ngoc Pi. Modelling Surface Finish in Electrical Discharge Machining Tablet Shape Punches using Response Surface Methodology. SSRG International Journal of Mechanical Engineering (SSRG-IJME), vol. 4, Issue 9, pp.28-30, (2017).

DOI: 10.17265/2162-5263/2017.07.006

Google Scholar

[5] Jiaofei Huo, Shoufa Liu, Yinwei Wang, T. Muthuramalingam and Vu NgocPi. Influence of process factors on surface measures on electrical discharge machined stainless steel using TOPSIS. Mater. Res. Express 6, (2019).

DOI: 10.1088/2053-1591/ab1ae0

Google Scholar

[6] Rajmohan T., Prabhu R., Subba Rao G. and Palanikumar K. Optimization of Machining Parameters in Electrical Discharge Machining (EDM) of 304 Stainless Steel, International Conference on Modelling, Optimisation and Computing, (2012).

DOI: 10.1016/j.proeng.2012.06.129

Google Scholar

[7] Seung-Han Yang, J. Srinivas, Sekar Mohan, Dong-Mok Lee, Sree Balaji, Optimization of electric discharge machining using simulated annealing, Journal of Materials Processing Technology, 209 (2009) 4471–4475.

DOI: 10.1016/j.jmatprotec.2008.10.053

Google Scholar

[8] Ignacio Hernández-Castillo, Orquídea Sánchez-López, Guillermo Arturo Lancho-Romero, and Cuauhtémoc Héctor Castañeda-Roldán, An experimental study of surface roughness in electrical discharge machining of AISI 304 stainless steel, IngenIería e InvestIgacIón vol. 38 No. 2, august - 2018 (90-96).

DOI: 10.15446/ing.investig.v38n2.67711

Google Scholar

[9] Y. S. Wong, L. C. Lim, Iqbal Rahuman, W. M. Tee. Near mirror finish phenomenon in EDM using powder mixed dielectric. Journal of Material ProcessingTechnology 1998; 79: 30-40.

DOI: 10.1016/s0924-0136(97)00450-0

Google Scholar

[10] Yeo, S.H., Tan, P.C., Kurnia, W. Effect of powder additives suspended on dielectricon crater characteristics for micro electrical discharge machining. Journal of Micromechanics and Microengineering2007; 17: 91–98.

DOI: 10.1088/0960-1317/17/11/n01

Google Scholar

[11] Chow, H.M., Yang, L.D., Lin, C.T., Chen, Y.F. The use of SiC powder in water asdielectric for micro-slit EDM machining. Journal of Materials Processing Technology2008;195:160–170.

DOI: 10.1016/j.jmatprotec.2007.04.130

Google Scholar

[12] Gunawan, S.P., Mahardika, M., Hamdi, M., Wong, Y.S., Mitsui, K. Effect ofmicro-powder suspension and ultrasonic vibration of dielectric fluid in micro-EDM processes - Taguchi approach. International Journal of Machine Tools andManufacture2009; 49: 1035–1041.

DOI: 10.1016/j.ijmachtools.2009.06.014

Google Scholar

[13] W. S. Zhao, Q. G. Meng, Z. L. Wang, The application on power mixed EDM in rough machining, Journal of Materials Processig Technology 129 (2002) 30-33.

Google Scholar

[14] W. S. Zhao, Q. G. Meng, Z. L. Wang. The application of research on powder mixed EDM in rough machining, Journals of Material Processing Technology 2005; 170: 385-391.

Google Scholar

[15] B.H. Yan, S.L. Chen. Effects of dielectric with suspended aluminium powder on EDM, J. Chin. Soc. Mech. Eng. 1993; 14(3): 307–312.

Google Scholar

[16] B.H. Yan, S.L. Chen. Characteristics of SKD11 by complex process of electric discharge machining using liquid suspended with aluminium Powder, J. Jpn. Inst. Light Met. 1994; 58(9):1067–1072.

Google Scholar

[17] B.H. Yan, S.L. Chen. Effect of ultrasonic vibration on electrical discharge machining characteristics of Ti–6Al–4V alloy.J. Jpn. Inst. Light Met.1994; 44(5): 281–285.

DOI: 10.2464/jilm.44.281

Google Scholar

[18] Clijsters, S., Liu, K., Reynaerts, D., Lauwers, B. EDM technology and strategydevelopment for the manufacturing of complex parts in SiSiC. Journal of Materials Processing Technology 2010; 210: 631–641.

DOI: 10.1016/j.jmatprotec.2009.11.012

Google Scholar