Effect of Electron Beam Welding on the Microstructure and Mechanical Properties of Low-Cost Titanium Alloys

Article Preview

Abstract:

An expansion of titanium to mass production industries, such as the automotive, is prevented by its high extraction and production costs (e.g. extraction of titanium from its ores is 15 times and 3 times higher than that of iron and aluminum, respectively). One possible way to reduce the cost of titanium is to use cheaper alloying elements instead of vanadium or niobium to stabilize the body-centered-cubic β-phase. Iron has been considered for the development of few low-cost titanium alloys, such as the Ti–2.8Al–5.1Mo–4.9Fe, Ti-1.5Al-6.3Mo-4.4Fe and Ti-3.6Fe-0.25O alloys, because of its stabilizing effect of the β-phase. Nevertheless, due to the high density of iron, high quantity of β-stabilizing elements and the formation of TiFe-based brittle intermetallic phases, welding joints of low-cost titanium alloys are prone to formation of cold cracks which is very important limiting factor for obtaining welded joints with a strength of at least 90% compared to the strength of base material. Electron Beam Welding with its higher welding speed and intensity used in the process has its advantages over other welding methods in achieving the higher temperature required for melting and joining titanium alloys and obtaining welds with better mechanical properties. In this work the influence of the electron beam welding thermal cycle on the structure and mechanical properties of low-cost titanium alloys Ti–2.8Al–5.1Mo–4.9Fe, Ti-1.5Al-6.3Mo-4.4Fe and Ti-3.6Fe-0.25O will be studied.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1059)

Pages:

15-20

Citation:

Online since:

April 2022

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2022 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Kolli, R.P., & Devaraj, A. (2018). A review of metastable beta titanium alloys. Metals, 8(7), 506.

DOI: 10.3390/met8070506

Google Scholar

[2] Kaur, M., & Singh, K. (2019). Review on titanium and titanium based alloys as biomaterials for orthopaedic applications. Materials Science and Engineering: C, 102, 844-862.

DOI: 10.1016/j.msec.2019.04.064

Google Scholar

[3] Bolzoni, Leandro, Elisa María Ruiz-Navas, and Elena Gordo. Quantifying the properties of low-cost powder metallurgy titanium alloys., Materials Science and Engineering: A 687 (2017): 47-53.

DOI: 10.1016/j.msea.2017.01.049

Google Scholar

[4] I.J. Polmear, Light Alloys. From Traditional Alloys to Nanocrystals, 4thed., Butterworth-Heinemann, UK, (2006).

Google Scholar

[5] C. Leyens, M. Peters, Titanium and Titanium Alloys. Fundamentals and Applications, Wiley-VCH, Köln, Germany, (2003).

Google Scholar

[6] V.A. Joshi, Titanium Alloys: An Atlas of Structures and Fracture Features, Taylor & Francis, NW, U.S.A., (2006).

Google Scholar

[7] K. Faller, F.S. Froes, The Use of Titanium in Family Automobiles: Current Trends, JOM 53(4) (2001) 27-28.

DOI: 10.1007/s11837-001-0143-3

Google Scholar

[8] F.H. Froes, M.N. Gungor, M.A. Imam, Cost-affordable Titanium: The Component Fabrication Perspective, JOM 59(6) (2007) 28-31.

DOI: 10.1007/s11837-007-0074-8

Google Scholar

[9] Imam, M. Ashraf, and FH Sam Froes. Low cost titanium and developing applications., JOM 62, no. 5 (2010): 17-20.

DOI: 10.1007/s11837-010-0069-8

Google Scholar

[10] Cui, C., Hu, B., Zhao, L. and Liu, S., 2011. Titanium alloy production technology, market prospects and industry development. Materials & Design, 32(3), pp.1684-1691.

DOI: 10.1016/j.matdes.2010.09.011

Google Scholar

[11] D.J. Lin, C.P. Ju, J.H.C. Lin, Structure and Properties of Cast Ti-Fe Alloys, Transactions of the American Foundrymen's Society, 107 (1999) 859-864.

Google Scholar

[12] Boyer, R. R. Attributes, characteristics, and applications of titanium and its alloys., JOM 62, no. 5 (2010): 21-24.

DOI: 10.1007/s11837-010-0071-1

Google Scholar

[13] Froes, F. H. How to market titanium: lower the cost., JOM 56, no. 2 (2004): 39.

DOI: 10.1007/s11837-004-0143-1

Google Scholar

[14] F.C. Holden, H.R. Ogden, R.I. Jaffee, Heat Treatment and Mechanical Properties of Ti-Fe Alloys, Transactions of the American Institute of Mining and Metallurgical Engineers 206(5) (1956) 521-528.

DOI: 10.1007/bf03377721

Google Scholar

[15] D.B. Lee, K.B. Park, H.W. Jeong, S.E. Kim, Mechanical and Oxidation Properties of Ti-xFe-ySi Alloys, Materials Science and Engineering A 328(1-2) (2002) 161-168.

DOI: 10.1016/s0921-5093(01)01670-7

Google Scholar

[16] Majima, T. Hirata, M. Yamamoto, H. Nagai, K. Shouji, Microstructures and Tensile Properties of Hot Isostatically Pressed Ti-Fe Alloys, Journal of the Japan Institute of Metals 52(11) (1988) 1113-1120.

DOI: 10.2320/jinstmet1952.52.11_1113

Google Scholar

[17] O.M. Ivasishin, Cost-effective Manufacturing of Titanium Parts with Powder Metallurgy Approach, Materials Forum 29 (2005) 1-8.

Google Scholar

[18] Ivasishin, O.M., Akhonin, S.V., Savvakin, D.G., Berezos, V.A., Bondarchuk V.I., Stasyuk, O.O., Markovsky, P. E., (2018). Effect of microstructure, deformation mode and rate on mechanical behaviour of electron-beam melted Ti-6Al-4V and Ti-1.5Al-6.8Mo-4.5Fe alloys. Progress in Physics of Metals, 19(3) 309-336.

DOI: 10.15407/ufm.19.03.309

Google Scholar

[19] Makarenko, V., Maksimov, S., & Makarenko, Y. (2021, March). Catode and Anode Processes in Sulfur Corrosion Destruction of Metal Constructions of Prolonged Exploitation in an Aggressive Environment. In IOP Conference Series: Earth and Environmental Science (Vol. 688, No. 1, p.012014). IOP Publishing.

DOI: 10.1088/1755-1315/688/1/012014

Google Scholar

[20] Akhonin, S. V., Belous, V. Y., & Selin, R. V. (2019, September). Electron Beam Welding, Heat Treatment and Hardening of Beta-Titanium. In IOP Conference Series: Materials Science and Engineering (Vol. 582, No. 1, p.012050). IOP Publishing.

DOI: 10.1088/1757-899x/582/1/012050

Google Scholar

[21] Saresh, N., Pillai, M. G., & Mathew, J. (2007). Investigations into the effects of electron beam welding on thick Ti-6Al-4V titanium alloy. Journal of Materials Processing Technology, 192, 83-88.

DOI: 10.1016/j.jmatprotec.2007.04.048

Google Scholar

[22] Akhonin, S. V., Belous, V.Y., Selin, R.V., Kostin, V.A. (2021). Influence of TIG Welding Thermal Cycle on Temperature Distribution and Phase Transformation in Low-cost Titanium Alloy. IOP Conference Series: Earth and Environmental Science, 2021, 688(1), 12012.

DOI: 10.1088/1755-1315/688/1/012012

Google Scholar

[23] Akhonin, S. V., Belous, V. Y., Berezos, V.A., Selin, R. V. (2018). Effect of TIG-welding on the structure and mechanical properties of the pseudo-β titanium alloy VT19 welded joints. Materials Science Forum, 2018, 927 MSF, 112-118.

DOI: 10.4028/www.scientific.net/msf.927.112

Google Scholar

[24] О.P. Ostash, V. V Kulyk, V.D. Poznyakov, О.А. Gaivorons'kyi, V.V. Vira, Influence of the Modes of Heat Treatment on the Strength and Cyclic Crack-Growth Resistance of 65G Steel, Mater. Sci. 54 (2019).

DOI: 10.1007/s11003-019-00263-6

Google Scholar

[25] Markovsky, P. E., Akhonin, S., Berezos, V. A., Bondarchuk, V. I., Stasuk, O. O., Karasevska, O. P., & Gavrysh, I. M. (2020). Microstructure and Tensile Properties of Cost-Efficient Thermally Hardenable α+β Alloys of Ti–Al–Mo–Fe and Ti–Al–Mo–Cr Systems. Metallography, Microstructure, and Analysis, 9(6), 856-872.

DOI: 10.1007/s13632-020-00705-7

Google Scholar