The Influence of Rolling Temperature on the Energy and Force Parameters during Normalizing Rolling of Plain Round Bars

Article Preview

Abstract:

The paper presents results of theoretical and experimental studies on the influence of strip temperature reduction at the final stage of the normalizing rolling process in a continuous bar rolling mill on the energy and force parameters. The studies were carried out for 38 mm-diameter round bars of constructional steel S355J2G3 (St52-3 acc. to DIN). At the first stage, numerical modelling of the rolling process was performed for the conditions of the currently used rolling technology. The aim of this stage of the work was to determine the distribution of strip temperature during the rolling process and of strip temperature after the rolling process. The obtained computation results were compared with the measurement results recorded during the actual rolling process using a thermovision camera. A computer program designed for three-dimensional modelling of metal flow during rolling in passes was used for the determination of the distribution of strip temperature during rolling. The second stage of the studies included modelling of the bar rolling technology modified by applying normalizing rolling after introducing accelerated strip cooling at the final stage of rolling. The aim of this stage of the work was to establish the influence of reduced strip temperature on the change in the values of the energy and force parameters of the process. By comparing the computed values of rolling power with those of the permissible power it was found that these values were lower than the permissible power of the rolling machine’s main drives installed in the Rolling Mill under analysis. Thus, it was demonstrated that it was possible to implement the process of normalizing rolling in the conditions of the Shape Mill under study.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 638-642)

Pages:

2628-2633

Citation:

Online since:

January 2010

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2010 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Leskiewicz W., Jaglarz Z., Morawiecki M.: Technologia i urządzenia walcownicze, (Rolling technology and equipment), Ed. 2, Śląsk Publisher, Katowice 1977, p.48, 68.

Google Scholar

[2] Mróz S: Teoretyczno-doświadczalna analiza procesu walcowania bimetalowych prętów, (Theoretical and experimental analysis of the bimetallic bar rolling process), a Doctoral Thesis, Czestochowa University of Technology, Czestochowa (2002).

Google Scholar

[3] Mróz S., Knapiński M.: Komputerowa symulacja procesu walcowania w wykrojach z wykorzystaniem programu komputerowego Forge3. Nowe technologie i osiągnięcia w metalurgii i inżynierii materiałowej (Computer simulation of the grooved rolling process using the computer program Firge3. New technologies and achievements in metallurgy and materials engineering), the Publishing House of the Faculty of Metallurgy and Materials Engineering at the Czestochowa University of Technology, Czestochowa 2000, ISBN 83-87745-80-4, p.9.

Google Scholar

[4] Milenin A., Dyja H., Lesik L.: Program komputerowy do analizy trójwymiarowego płynięcia metalu podczas walcowania w wykrojach (A computer program for the analysis of threedimensional metal flow during the grooved rolling process), Hutnik - Wiadomości Hutnicze, no. 1/2003, the Sigma - NOT Publisher, Warsaw 2003, ISSN 1230-3534, p.20.

DOI: 10.15199/24.2019.1.4

Google Scholar

[5] Laber K.: Modelowanie i optymalizacja procesów regulowanego walcowania i kontrolowanego chłodzenia wyrobów walcowni bruzdowych (Modelling and optimization of the processes of controlled rolling and controlled cooling of shape rolling mill products), a Doctoral Thesis, Czestochowa 2008, p.8.

Google Scholar

[6] Blicharski M.: Inżynieria materiałowa - Stal (Materials engineering - Steel), the Scientific and Technical Publishers, Warsaw 2004, ISBN 83-204-2995-1, p.252.

Google Scholar

[7] Dobrzański L. A.: Leksykon Materiałoznawstwa (Materials science lexicon), Ed. Verlag Dashöfer, (2002).

Google Scholar

[8] Polish Standard PN-EN 10025: Wyroby walcowane na gorąco z niestopowych stali konstrukcyjnych (Hot rolled products of unalloyed constructional steels), PKN, Warszawa 2002, ISBN 83-243-0390-1, p.6, 18÷23, 33.

Google Scholar