Depth and Lateral Variation of Machining-Induced Residual Stress for a Nickel Base Superalloy

Article Preview

Abstract:

This paper investigates the variation of residual stress with depth and radial location in a nickel base superalloy, RR1000, introduced by face finish turning. X-ray diffraction stress measurement has revealed that the hoop stress at the surface becomes less tensile towards the centre of the face, whilst the level of radial sub-surface compression increases. The unstrained lattice spacing d0 and the diffraction peak width (FWHM) were used to make inferences regarding the thermal excursion and the plastic work, respectively. It was found the increase in the compressive stress from the outer towards the inner radius was associated with an increase in thermal excursion.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

332-339

Citation:

Online since:

March 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] W. Li, M. Preuss, P. J. Withers, D. Axinte, P. Andrews, Characterisaton of residual stresses in machined surfaces of a high strength nickel-base superalloy Materials Science Forum 524-525 (2006) 587-592.

DOI: 10.4028/www.scientific.net/msf.524-525.587

Google Scholar

[2] W. Li, Residual stresses in face finish turning of high strength nickel-based superalloy Journal of Materials Processing Technology 209 (2009) 4896-4902.

DOI: 10.1016/j.jmatprotec.2009.01.012

Google Scholar

[3] R. M. Arunachalam, M. A. Mannan, A. C. Spowage, Surface integrity when machining age hardened Inconel 718 with coated carbide cutting tools International Journal of Machine Tools & Manufacture 44 (2004) 1481-1491.

DOI: 10.1016/j.ijmachtools.2004.05.005

Google Scholar

[4] T. I. El-Wardany, H. A. Kishawy, M. A. Elbestawi, Surface integrity of die material in high speed machining. Part 2: microhardness variations and residual stress Journal of Manufactureing Science and Engineering 122 (2000) 632-641.

DOI: 10.1115/1.1286557

Google Scholar

[5] K. Jacobus, R. E. Devor, S. G. Kapoor, Machining-Induced Residual Stress|; Experimentation and Modeling Transaction of the ASME 122 (2000) 20.

DOI: 10.1115/1.538906

Google Scholar

[6] C. R. Liu, M. M. Barash, The mechanical state of the sublayer of a surface generated by chip-removal process. Part 2: cutting with a tool with flank wear Transactions of the ASME (1976) 1202-1208.

DOI: 10.1115/1.3439085

Google Scholar

[7] J. C. Outeiro, A. M. Dias, Influence of work material properties on residual stresses and work hardening induced by machining, The 7th European Conference on Residual Stresses, Berlin, 2006. 524-525.

DOI: 10.4028/www.scientific.net/msf.524-525.575

Google Scholar

[8] G. Germain, F. Morel, J. -L. Lebrun, A. Morel, B. Hu, Effect of laser assistance machining on residual stress and fatigue strength for a bearing steel (100Cr6) and a titanium alloy (Ti 6Al4V), The 7th European Conference on Residual Stresses, Berlin, 2006. 569-574.

Google Scholar

[9] N. Ordas, M. L. Penalva, J. Fernandez, C. Garcia-Rosales, Residual stresses in tool steel due to hard-turning Journal of Applied Crystallography 36 (2003) 1135-1143.

DOI: 10.1107/s0021889803012755

Google Scholar

[10] A. R. C. Sharman, J. I. Hughes, K. Ridgeway, An analysis of the residual stresses generated in Inconel 718 when turning Journal of Materials Processing Technology 173 (2006) 359-367.

DOI: 10.1016/j.jmatprotec.2005.12.007

Google Scholar

[11] M. Preuss, J. W. L. Pang, P. J. Withers, G. J. Baxter, Inertia Welding Nickel-Based Superalloy Part II. Residual Stress Characterization Metallurgical and Materials Transactions 33A (2002) 3227-3234.

DOI: 10.1007/s11661-002-0308-x

Google Scholar

[12] D. A. Axinte, P. Andrews, W. Li, N. Gindy, P. J. Withers, Turning of advanced Ni based alloys obtained via powder metallurgy route, CIRP 56, vol 1, Kobe, (2006).

DOI: 10.1016/s0007-8506(07)60379-5

Google Scholar